Self-oscillating resonant push-pull converter with a synchronous rectifier for phase-modulated bidirectional communication

Patent metadata

Field	Value
Publication number	US-12261539-B2
Application number	US-202118004729-A
Country	US
Kind code	B2
Filing date	Jun 21, 2021
Priority date	Jul 9, 2020
Publication date	Mar 25, 2025
Grant date	Mar 25, 2025

Abstract

A DC/DC converter circuit for phase-modulated communication comprises a push-pull driver to which a reference clock having a fixed predefined frequency can be applied on the input side; a transformer having a primary and secondary coil, wherein the push-pull driver is connected to the primary coil on the output side; a synchronous rectifier connected to the secondary coil on the AC-side; a resonant circuit having a capacitance and an inductance, wherein the resonant circuit is designed such that a part of the resonant circuit is on a primary side of the transformer and another part of the resonant circuit is on a secondary side of the transformer; a decoupling inductor connected on a secondary side of the transformer and downstream of the synchronous rectifier, which is not part of the resonant circuit; and an output capacitor connected in series with the decoupling inductor via which an output voltage is provided.

First claim

The invention claimed is:

1. A method for operating a communication system for bidirectional galvanically isolated communication, the method comprising:
providing the communication system, including:
a DC/DC converter circuit, including:
a push-pull driver to which a reference clock with a fixed frequency can be applied on an input side;
a transformer having a primary coil and a secondary coil, wherein the push-pull driver is connected, on an output side, to the primary coil;
a synchronous rectifier connected, on an AC side, to the secondary coil;
a resonant circuit including a capacitance and one inductance, the resonant circuit being designed such that a part of the resonant circuit is on a primary side of the transformer and another part of the resonant circuit is on a secondary side of the transformer;
a decoupling inductance connected on a secondary side of the transformer and downstream of the synchronous rectifier and which is not part of the resonant circuit; and
an output capacitance connected in series with the decoupling inductance and via which an output voltage is provided;

a transmitting transfer channel having a first modulator unit connected for data transfer to a first demodulator unit via a second galvanic isolation; and
a receiving transfer channel having a second demodulator unit connected to a second modulator unit via a third galvanic isolation,
wherein, for the modulation units and demodulation units, the DC/DC converter circuit also provides, on the primary side and the secondary side, the reference clock required for modulation and demodulation;

applying to the push-pull driver on the input side the reference clock having the fixed frequency that is not changed during operation.

2. The method according to claim 1 , wherein the frequency is greater than 100 kHz.

3. A communication system for bidirectional galvanically isolated communication, comprising:
a DC/DC converter circuit, including:
a push-pull driver to which a reference clock with a fixed frequency can be applied on an input side;
a transformer having a primary coil and a secondary coil, wherein the push-pull driver is connected, on an output side, to the primary coil;
a synchronous rectifier connected, on an AC side, to the secondary coil;
a resonant circuit including a capacitance and one inductance, the resonant circuit being designed such that a part of the resonant circuit is on a primary side of the transformer and another part of the resonant circuit is on a secondary side of the transformer;
a decoupling inductance connected on a secondary side of the transformer and downstream of the synchronous rectifier and which is not part of the resonant circuit; and
an output capacitance connected in series with the decoupling inductance and via which an output voltage is provided,
wherein the DC/DC converter circuit has a first galvanic isolation by virtue of the transformer and provides the output voltage for power supply on the secondary side of the transformer;

a transmitting transfer channel having a first modulator unit connected for data transfer to a first demodulator unit via a second galvanic isolation; and
a receiving transfer channel having a second demodulator unit connected to a second modulator unit via a third galvanic isolation,
wherein, for the modulation units and demodulation units, the DC/DC converter circuit also provides, on the primary side and the secondary side, the reference clock required for modulation and demodulation.

4. The communication system according to claim 3 , wherein the part of the resonant circuit on the secondary side of the transformer is connected to the synchronous rectifier on a DC side.

5. The communication system according to claim 4 , wherein the synchronous rectifier includes four controlled field-effect transistors, wherein the field-effect transistors are directly connected to the secondary coil of the transformer via control lines so that a transformer output voltage actuates the field-effect transistors.

6. The communication system according to claim 5 , wherein the synchronous rectifier is formed, in a positive half, from P-channel MOSFETs and, in a negative half, from N-channel MOSFETs.

7. The communication system according to claim 5 , wherein the four field-effect transistors are connected to the secondary coil of the transformer such that a drain terminal of each field-effect transistor is connected to a coil start and a gate terminal of each field-effect transistor is connected to a coil end of the secondary coil or that a drain terminal of each field-effect transistor is connected to a coil end and a gate terminal of each field-effect transistor is connected to a coil start of the secondary coil.

8. The communication system according to claim 3 , wherein the part of the resonant circuit on the secondary side of the transformer is connected to the synchronous rectifier on the AC side.

9. The communication system according to claim 8 , wherein the synchronous rectifier includes two controlled field-effect transistors and the two field-effect transistors are directly connected to the secondary coil of the transformer via control lines so that a transformer output voltage actuates the field-effect transistors.

10. The communication system according to claim 9 , wherein the output voltage is tapped between the decoupling inductance and a center tap of the secondary coil of the transformer.

11. The communication system according to claim 3 , wherein a turns ratio of the transformer of the DC/DC converter circuit is selected such that the secondary-side transformer output voltage is less than 20 V.

12. The communication system according to claim 3 , wherein an input capacitance for DC suppression is present on the primary side of the transformer, wherein the DC/DC converter circuit is designed such that the input capacitance is not part of the resonant circuit.

13. The communication system according to claim 3 , wherein the reference clock is implemented on the primary side by a tap at the output of the push-pull driver of the DC/DC converter circuit, and the reference clock is implemented on the secondary side by a tap at the output of the transformer of the DC/DC converter circuit.

14. The communication system according to claim 13 , wherein a phase shift unit for shifting the phase of the reference clock by 90° is inserted on the secondary side.

15. An automation field device for use in an explosive atmosphere, including in an Ex-ia and/or Ex-d area, comprising:
a communication system for bidirectional galvanically isolated communication, including:
a DC/DC converter circuit, including:
a push-pull driver to which a reference clock with a fixed frequency can be applied on an input side;
a transformer having a primary coil and a secondary coil, wherein the push-pull driver is connected, on an output side, to the primary coil;
a synchronous rectifier connected, on an AC side, to the secondary coil;
a resonant circuit including a capacitance and one inductance, the resonant circuit being designed such that a part of the resonant circuit is on a primary side of the transformer and another part of the resonant circuit is on a secondary side of the transformer;
a decoupling inductance connected on a secondary side of the transformer and downstream of the synchronous rectifier and which is not part of the resonant circuit; and
an output capacitance connected in series with the decoupling inductance and via which an output voltage is provided,
wherein the DC/DC converter circuit has a first galvanic isolation by virtue of the transformer and provides th

Assignees

• Endress Hauser Se Co Kg

Inventors

• Bauer Max
• Wehrli Peter
• Gätzi Lukas

Classifications

• H02M3/33584

  Bidirectional converters · CPC title

• H02M3/01

  Resonant DC/DC converters · CPC title

• Y02P90/02

  Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS] · CPC title

• Y02B70/10

  Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes · CPC title

• H04L12/10

  Current supply arrangements · CPC title