Surface modified membranes

Patent metadata

Field	Value
Publication number	US-12251693-B2
Application number	US-202017638242-A
Country	US
Kind code	B2
Filing date	Jul 21, 2020
Priority date	Aug 30, 2019
Publication date	Mar 18, 2025
Grant date	Mar 18, 2025

Abstract

A composite ion exchange membrane comprising components (a) and (b):
(a) a membrane layer comprising ionic groups, two opposing surfaces and optionally a porous support; (b) a layer comprising sulpho groups bound to at least one of the at least two opposing surfaces of the membrane layer (a);

wherein the layer comprising sulpho groups has a thickness of less than 100 nm and the composite ion exchange membrane has a surface zeta potential of 0 to −7.5 mV.

First claim

The invention claimed is:

1. A composite ion exchange membrane comprising components (a) and (b):
(a) a membrane layer comprising ionic groups, two opposing surfaces and optionally a porous support;
(b) a layer comprising sulpho groups bound to at least one of the at least two opposing surfaces of the membrane layer (a);
wherein the layer comprising sulpho groups has a thickness of less than 100 nm and the composite ion exchange membrane has a surface zeta potential of 0 to −7.5 mV.

2. The composite ion exchange membrane according to claim 1 wherein the membrane layer (a) is an anion exchange membrane.

3. The composite ion exchange membrane according to claim 1 wherein the layer (b) is covalently bound to the membrane layer (a).

4. The composite ion exchange membrane according to claim 1 wherein the surface zeta potential of the composite ion exchange membrane is as measured using an electrokinetic analyser, preferably after the composite ion exchange membrane has been stored for 16 hours in a 25 mM solution of potassium chloride solution in distilled water having a pH of 4.

5. The composite ion exchange membrane according to claim 1 wherein the layer (b) has a sulphur/carbon atomic ratio of 0.010 to 0.050 as determined by XPS.

6. The composite ion exchange membrane according to claim 1 wherein the layer (b) has a sulphur/nitrogen atomic ratio of 0.30 to 0.50 as determined by XPS.

7. The composite ion exchange membrane according to claim 1 wherein the layer (b) has a sulphur/oxygen atomic ratio of 0.07 to 0.13 as determined by XPS.

8. The composite ion exchange membrane according to claim 1 which has a nitrate/sulphate selectivity ratio of less than 3.0.

9. The composite ion exchange membrane according to claim 1 which has an electrical resistance of less than 2 ohm·cm 2 using a 2M aqueous solution of NaCl at 25° C.

10. The composite ion exchange membrane according to claim 1 wherein the membrane layer (a) comprises a front side and a back side as opposing surfaces and only one of the front side and backside is bound to the layer (b).

11. The composite ion exchange membrane according to claim 1 wherein the membrane layer (a) comprises a front side and a back side as opposing surfaces and both the front side and the backside are bound to the layer (b).

12. The composite ion exchange membrane according to claim 1 wherein the layer (b) is obtained from a curable composition comprising:
i) from 4 to 35 parts of ethylenically unsaturated monomer(s) having an anionic (negative) group;
ii) from 0 to 30 parts of neutral monomer(s);
iii) from 40 to 92 parts of inert solvent(s); and
iv) from 0 to 10 parts of photoinitiator(s).

13. The composite ion exchange membrane according to claim 1 wherein the layer (b) is a coating layer.

14. A process for preparing a composite ion exchange membrane comprising reacting a membrane layer having reactive groups at its surface with a curable composition to form a layer, wherein the curable composition comprises:
(i) a monomer comprising at least one polymerizable group and a sulpho group; and
(ii) optionally a neutral monomer;
wherein the layer has a thickness of less than 100 nm and the composite ion exchange membrane has a surface zeta potential of 0 to −7.5 mV.

15. The process according to claim 14 wherein the curable composition comprises:
i) from 4 to 35 parts of ethylenically unsaturated monomer(s) having a sulpho group;
ii) from 0 to 30 parts of neutral monomer(s);
iii) from 40 to 92 parts of inert solvent(s); and
iv) from 0 to 10 parts of photoinitiator(s).

16. The process according to claim 14 wherein the layer (b) is grafted from the surface of the membrane layer (a).

17. A method of treating an aqueous liquid comprising introducing the aqueous liquid to the composite ion exchange membrane according to claim 1 .

18. An electrodialysis or reverse electrodialysis unit, an electrodeionization module, a flow through capacitor, a diffusion dialysis apparatus, a membrane distillation module, a redox flow battery, a microbial desalination cell, or a membrane electrode assembly, comprising one or more membranes according to claim 1 .

Assignees

• Fujifilm Mfg Europe Bv
• Fujifilm Corp

Inventors

• Alhadidi Abdulsalam
• Martinez Elisa Huerta

Classifications

• B01D61/428

  Membrane capacitive deionization · CPC title

• C08J2333/26

  Homopolymers or copolymers of acrylamide or methacrylamide · CPC title

• C08J2325/18

  Homopolymers or copolymers of aromatic monomers containing elements other than carbon and hydrogen · CPC title

• C08J5/2287 Primary

  After-treatment · CPC title

• C02F1/44

  by dialysis, osmosis or reverse osmosis {(general membrane separation processes B01D61/00, membrane modules B01D63/00, electrodialysis C02F1/4693, combination of membrane modules and bioreactors C02F3/1268)} · CPC title