Controlling a controllably conductive device based on zero-crossing detection

Patent metadata

Field	Value
Publication number	US-12249472-B2
Application number	US-202418436452-A
Country	US
Kind code	B2
Filing date	Feb 8, 2024
Priority date	Oct 4, 2013
Publication date	Mar 11, 2025
Grant date	Mar 11, 2025

Abstract

A load control device may control power delivered to an electrical load from an AC power source. The load control device may include a controllably conductive device adapted to be coupled in series electrical connection between the AC power source and the electrical load, a zero-cross detect circuit configured to generate a zero-cross signal representative of the zero-crossings of an AC voltage. The zero-cross signal may be characterized by pulses occurring in time with the zero-crossings of the AC voltage. The load control device may include a control circuit operatively coupled to the controllably conductive device and the zero cross detect circuit. The control circuit may be configured to identify a rising-edge time and a falling-edge time of one of the pulses of the zero-cross signal, and may control a conductive state of the controllably conductive device based on the rising-edge time and the falling-edge time of the pulse.

First claim

What is claimed:

1. An electric load controller, comprising:
electric load control circuitry to:
retrieve from memory circuitry data representative of a relay actuation adjustment time period;
retrieve, from the memory circuitry, data representative of a controllably conductive device bounce duration;
scale the controllably conductive device bounce duration by a scaling factor to provide a scaled;
determine a relay actuation time using an alternating current (AC) cycle time minus the relay actuation adjustment time period minus the scaled controllably conductive device bounce duration;
receive an input from zero cross detection circuitry indicative of a zero crossing of an AC source voltage; and
responsive to receipt of the zero cross detection signal:
communicate a controllably conductive device actuation signal to a controllably conductive device at the determined relay actuation time.

2. The electric load controller of claim 1 , the electric load control circuitry to further:
generate the controllably conductive device actuation signal; and
responsive to generation of the controllably conductive device actuation signal:
receive, from initial closure detection circuitry, a signal indicative of an initial closure of the controllably conductive device; and
determine whether the receipt of the signal indicative of an initial closure of the controllably conductive device falls within a defined error window.

3. The electric load controller of claim 2 , responsive to the determination that the receipt of the signal indicative of an initial closure of the controllably conductive device falls within a defined error window, the electric load control circuitry to further:
generate the controllably conductive device actuation signal at a first time;
receive from initial closure detection circuitry a signal indicative of a closure of the controllably conductive device at a second time; and
determine an updated relay actuation adjustment time period based on a first duration between the first time and the second time.

4. The electric load controller of claim 3 , the electric load control circuitry to further:
replace, in the memory circuitry the data representative of the relay actuation adjustment time period with data representative of the updated relay actuation adjustment time period.

5. The electric load controller of claim 1 , the electric load control circuitry to further:
increment a controllably conductive device cycle counter responsive to the communication of the controllably conductive device actuation signal to the controllably conductive device at the determined relay actuation time; and
determine whether the controllably conductive device cycle counter exceeds a threshold value.

6. The electric load controller of claim 5 , responsive to the determination that the controllably conductive device cycle counter exceeds a threshold value, the electric load control circuitry to further:
generate the controllably conductive device actuation signal at a first time;
receive from initial closure detection circuitry a signal indicative of a closure of the controllably conductive device at a second time; and
determine an updated relay actuation adjustment time period based on a first duration between the first time and the second time.

7. The electric load controller of claim 6 , the electric load control circuitry to further:
overwriting the data representative of the relay actuation adjustment time period in the memory circuitry with data representative of the updated relay actuation adjustment time period.

8. A method of controlling an electric load device via a controllably conductive device disposed in an electric load controller, the method comprising:
retrieving, by electric load control circuitry, data representative of a relay actuation adjustment time period from operatively coupled memory circuitry;
retrieving, by the electric load control circuitry, data representative of a controllably conductive device bounce duration associated with the controllably conductive device from the memory circuitry;
scaling, by the electric load control circuitry, the controllably conductive device bounce duration by a scaling factor to provide a scaled;
determining, by the electric load control circuitry, a relay actuation time using an alternating current (AC) cycle time minus the relay actuation adjustment time period minus the scaled controllably conductive device bounce duration;
receiving, by the electric load control circuitry, an input indicative of a zero crossing of an AC source voltage from zero cross detection circuitry; and
responsive to receipt of the zero cross detection signal by the electric load control circuitry:
causing, by the electric load control circuitry, a communication of a controllably conductive device actuation signal to the controllably conductive device at the determined relay actuation time.

9. The method of claim 8 , further comprising:
generating, by the electric load control circuitry, the controllably conductive device actuation signal; and
responsive to generation of the controllably conductive device actuation signal by the electric load control circuitry:
receiving, by the electric load control circuitry, a signal indicative of an initial closure of the controllably conductive device from operatively coupled initial closure detection circuitry; and
determining, by the electric load control circuitry, whether the receipt of the signal indicative of an initial closure of the controllably conductive device falls within a defined temporal error window.

10. The method of claim 9 further comprising:
responsive to the determination by the electric load control circuitry that the receipt of the signal indicative of the initial closure of the controllably conductive device falls within the defined temporal error window:
generating, by the electric load control circuitry, the controllably conductive device actuation signal at a first time;
receiving, by the electric load control circuitry, a signal indicative of a closure of the controllably conductive device at a second time from the initial closure detection circuitry; and
determining, by the electric load control circuitry, an updated relay actuation adjustment time period based on a first duration between the first time and the second time.

11. The method of claim 10 , further comprising:
overwriting, by the electric load control circuitry, the data representative of the relay actuation adjustment time period in the memory circuitry with data representative of the updated relay actuation adjustment time period.

12. The method of claim 8 , further comprising:
incrementing, by the electric load control circuitry, a controllably conductive device cycle counter responsive to the communication of the controllably conductive device actuation signal to the controllably conductive device at the determined relay actuation time; and
determining, by the electric load control circuitry, whether the controllably conductive device cycle counter exceeds a threshold value.

13. The method of claim 12 , further comprising:
responsive to the determination by the electric load control circuitry that the controllably conductive device cycle counter exceeds the threshold value:
generating, by the electric load control circuitry, the controllably conductive device actuation signal at a first time;
receiving, by the electric load control circuitry, a signal indicative of a closure of the controllably conductive device at a second time from initial closure detection circuitry; and
determining, by the electric load control circuitry, an updat

Assignees

• Lutron Tech Co Llc

Inventors

• Lenig Robert W
• Sizemore Michael
• Thaler Joshua W
• Macadam Russell L

Classifications

• H01H9/56

  for ensuring operation of the switch at a predetermined point in the AC cycle · CPC title

• H01H47/18 Primary

  for introducing delay in the operation of the relay (short-circuited conducting sleeves, bands or discs H01H50/46) · CPC title