Oxygen-selective anodes

Patent metadata

Field	Value
Publication number	US-12247303-B2
Application number	US-202418429054-A
Country	US
Kind code	B2
Filing date	Jan 31, 2024
Priority date	Jan 31, 2023
Publication date	Mar 11, 2025
Grant date	Mar 11, 2025

Abstract

The present disclosure relates to oxygen-selective anodes and methods for the use thereof.

First claim

We claim:

1. An anode comprising:
a substrate;
a mixed metal oxide (MMO) layer disposed on the substrate; and
an outer layer disposed on the MMO layer;
wherein:
the substrate comprises a conductive or semi-conductive material;
the MMO layer comprises at least one element selected from the elements of groups 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13 and 14; and
the outer layer comprises manganese and oxygen.

2. The anode of claim 1 , wherein the MMO layer comprises a first metal oxide comprising Pt, Pd, Rh, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Zr, Nb, Mo, Hf, W, Re, Os, Au, Ta, Ru, Ti, Y, Sr, Sn, La, Ce or Ir.

3. The anode of claim 1 , wherein the MMO layer further comprises a second metal oxide comprising Pt, Pd, Rh, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Zr, Nb, Mo, Hf, W, Re, Os, Au, Ta, Ru, Ti, Y, Sr, Sn, La, Ce, or Ir.

4. The anode of claim 1 , wherein the MMO layer comprises Ta, Ir, and O.

5. The anode of claim 1 , wherein the MMO layer comprises Sn, Ir, and O.

6. The anode of claim 1 , wherein the MMO layer comprises Ta, Ru, and O.

7. The anode of claim 1 , wherein the MMO layer comprises Sn, Ru, and O.

8. The anode of claim 1 , wherein the MMO layer comprises Co, Mn, and O.

9. The anode of claim 1 , further comprising a dopant selected from Ti, Mo, Ru, W, Sr, Sn, Mn, Ta, Co, and Nb, or a combination thereof.

10. The anode of claim 1 , wherein the MMO layer comprises a third metal oxide comprising Pt, Pd, Rh, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Zr, Nb, Mo, Hf, W, Re, Os, Au, Ta, Ru, Ti, Y, Sr, Sn, La, Ce, or Ir.

11. The anode of claim 1 , wherein the MMO layer comprises Co, Mo, Sn, and O.

12. The anode of claim 2 , wherein the MMO layer comprises the first metal oxide at about 10 mol %, about 20 mol %, about 30 mol %, about 40 mol %, about 50 mol %, or about 60 mol %.

13. The anode of claim 3 , wherein the MMO layer comprises the second metal oxide at about 0.5 mol %, about 1.0 mol %, about 1.5 mol %, about 2.0 mol %, about 2.5 mol %, or about 3.0 mol %.

14. The anode of claim 10 , wherein the MMO layer comprises the third metal oxide at about 0.001 mol %, about 0.002 mol %, about 0.003 mol %, about 0.004 mol %, about 0.005 mol %, about 0.006 mol %, about 0.007 mol %, or about 0.008 mol %.

15. The anode of claim 2 , wherein the MMO layer comprises oxygen at about 10 mol %, about 20 mol %, about 30 mol %, about 40 mol %, about 50 mol %, or about 60 mol %.

16. The anode of claim 2 , wherein the MMO layer comprises the first metal oxide at about 10 wt %, about 20 wt %, about 30 wt %, about 40 wt %, about 50 wt %, or about 60 wt %.

17. The anode of claim 3 , wherein the MMO layer comprises the second metal oxide at about 0.5 wt %, about 1.0 wt %, about 1.5 wt %, about 2.0 wt %, about 2.5 wt %, or about 3.0 wt %.

18. The anode of claim 10 , wherein the MMO layer comprises the third metal oxide at about 0.001 wt %, about 0.002 wt %, about 0.003 wt %, about 0.004 wt %, about 0.005 wt %, about 0.006 wt %, about 0.007 wt %, or about 0.008 wt %.

19. The anode of claim 1 , wherein the MMO layer comprises oxygen at about 10 wt %, about 20 wt %, about 30 wt %, about 40 wt %, about 50 wt %, or about 60 wt %.

20. The anode of claim 1 , wherein the MMO layer comprises from about 5 atomic % (at. %) Ir to about 65 at. % Ir, 17 at. % Ir to about 65 at. % Ir, or about 15 at. % to about 30 at. % Ir.

21. The anode of claim 1 , wherein the outer layer has a thickness from about 0.1 μm to about 500 μm.

22. The anode of claim 1 , wherein the MMO layer has thickness from about 0.1 μm to about 500 μm.

23. The anode of claim 1 , wherein the outer layer comprises Mn, Mo, Ta, La, Ce, or Sn, or a combination thereof.

24. The anode of claim 1 , wherein the outer layer further comprises an outer layer dopant.

25. The anode of claim 1 , wherein the MMO layer comprises one or more additional MMO layers, wherein the additional MMO layer(s) comprises a metal oxide comprising Ta, Ru, Ti, Y, Sr, Sn, La, Ce or Ir.

26. The anode of claim 1 , wherein the outer layer has a surface morphology comprising spheres, wherein the spheres have a diameter from 0.01 μm to 10 μm.

27. The anode of claim 1 , wherein the outer layer has a surface having a mean area roughness (Sa) of from about 1 μm to about 10 μm.

28. The anode of claim 1 , wherein the outer layer has a surface having a mean area roughness (Sa) of from about 0 μm to about 1 μm.

29. An electrochemical cell comprising:
(a) a cathodic chamber comprising:
a cathode
a cathodic gas outlet;
a first solution inlet; and
an alkaline solution outlet;
wherein the cathode is disposed inside the cathodic chamber and coupled to a power source; and

(b) an anodic chamber comprising:
an anode of claim 1 ;
an anodic gas outlet;
a second solution inlet; and
an acidic solution outlet;
wherein the anode is disposed inside the anodic chamber and coupled to a power source.

30. The anode of claim 1 , wherein, when a voltage is applied to the anode and the anode is contacted with an aqueous solution comprising chloride, O 2 and H + and/or H 3 O + ions are produced selectively at the anode.

Assignees

• Univ California

Inventors

• Sant Gaurav
• Simonetti Dante Adam
• Chen Xin
• Jassby David
• La Plante Erika Callagon
• Bustillos Steven
• Traynor Thomas J

Classifications

• C25B1/14 Primary

  Alkali metal compounds · CPC title

• C01G55/00

  Compounds of ruthenium, rhodium, palladium, osmium, iridium, or platinum · CPC title

• B01D2257/504

  Carbon dioxide · CPC title

• C25B11/075

  consisting of a single catalytic element or catalytic compound · CPC title

• C01P2002/52

  containing elements as dopants · CPC title