System for insulating a structural element

Patent metadata

Field	Value
Publication number	US-12246776-B2
Application number	US-201917269426-A
Country	US
Kind code	B2
Filing date	Aug 27, 2019
Priority date	Aug 31, 2018
Publication date	Mar 11, 2025
Grant date	Mar 11, 2025

Abstract

A system for insulating a structural element in a motor vehicle, including a structural element and a device arranged thereon and having a carrier. The system also includes an expandable adhesive, which is arranged on the structural element or on the carrier via pumping or via extrusion. The carrier and the expandable adhesive are designed and arranged in such a way that the carrier limits the expandable adhesive in at least one direction during the expansion of same.

First claim

The invention claimed is:

1. A system for insulating a structural element in a motor vehicle, the system comprising:
a structural element having a first constituent part and a second constituent part, the constituent parts being joined together at a first joining point and at a second joining point, and the structural element forming a cavity;
a device having a carrier, the carrier being arranged on the structural element by virtue of a fastening element; and
an expandable adhesive, which is arranged on the structural element or on the carrier by pumping or by extruding within the structural element,
wherein the carrier and the expandable adhesive are formed and arranged in such a way that the carrier delimits the expandable adhesive in at least one direction as the adhesive expands, and
a distance between the carrier and the structural element in the at least one direction is smaller than a distance between the carrier and the structural element in a direction opposite to the at least one direction.

2. The system as claimed in claim 1 , wherein the carrier is arranged on the first constituent part of the structural element, and the expandable adhesive is arranged on the second constituent part of the structural element.

3. The system as claimed in claim 1 , wherein the carrier has a base and a wing, and the fastening element is arranged on the base and the wing delimits the expansion of the expandable adhesive in at least one direction.

4. The system as claimed in claim 3 , wherein the wing and the base form an angle of between 60° and 160°.

5. The system as claimed in claim 1 , wherein the device has been produced by an injection-molding process and/or the device consists of only one material and/or wherein the device is formed in one piece.

6. The system as claimed in claim 1 , wherein the device has a substantially circular or oval or elongate or irregularly shaped outline.

7. The system as claimed in claim 1 , wherein the expandable adhesive has an expansion rate of at least 200%.

8. The system as claimed in claim 1 , wherein the expandable adhesive is arranged on the structural element or on the carrier in the form of a bead or a plurality of beads.

9. The system as claimed in claim 1 , wherein the expandable adhesive is in the form of a cohesive element or in the form of a plurality of non-cohesive elements.

10. The system as claimed in claim 1 , wherein the fastening element is in the form of a clip.

11. The system as claimed in claim 1 , wherein the structural element has an opening, and the carrier is arranged in such a way that the opening is free of expanded adhesive after the expandable adhesive has been expended.

12. The system as claimed in claim 1 , wherein a distance between the carrier and the structural element amounts to between 2 and 6 mm.

13. A method for insulating a structural element in a motor vehicle, the method comprising the steps of:
providing a device having a carrier;
arranging the device on the structural element;
arranging an expandable adhesive on the structural element or arranging the expandable adhesive on the carrier by pumping or by extruding after the carrier is on the structural element;
joining a first constituent part and a second constituent part of the structural element to form the structural element, wherein the device and the expandable adhesive are arranged in a cavity between the constituent parts of the structural element; and
expanding the expandable adhesive, the carrier delimiting the expansion of the expandable adhesive in at least one direction.

14. The method as claimed in claim 13 , wherein the expandable adhesive is arranged by pumping or by extruding at a temperature of less than 80° C. and/or the expandable adhesive is expanded at a temperature of more than 100° C.

15. The method as claimed in claim 13 , wherein the method is carried out by a system for insulating the structural element in the motor vehicle, the system comprising:
the structural element having the first constituent part and the second constituent part, the constituent parts being joined together at the first joining point and at the second joining point, and the structural element forming the cavity;
the device having the carrier, the carrier being arranged on the structural element by virtue of a fastening element; and
the expandable adhesive, which is arranged on the structural element or on the carrier by pumping or by extruding;
wherein the carrier and the expandable adhesive are formed and arranged in such a way that the carrier delimits the expandable adhesive in the at least one direction as the adhesive expands.

16. A system for insulating a structural element in a motor vehicle, the system comprising:
a structural element having a first constituent part and a second constituent part, the constituent parts being joined together at a first joining point and at a second joining point, and the structural element forming a cavity;
a device having a carrier, the carrier being arranged on the structural element by virtue of a fastening element; and
a separate expandable adhesive, which is arranged on the structural element by pumping or by extruding, wherein
the separate expandable adhesive is not applied on the carrier, and
the carrier and the separate expandable adhesive are formed and arranged in such a way that the carrier delimits the separate expandable adhesive in at least one direction as the adhesive expands.

Assignees

• Sika Tech Ag

Inventors

• Gasparri Thomas
• Brichet Nicolas

Classifications

• B62D25/00 Primary

  Superstructure {or monocoque structure} sub-units; Parts or details thereof not otherwise provided for {(having impact absorbing means B62D21/15; running-boards, steps, or the like as superstructure sub-unit B60R3/00)} · CPC title

• B29C44/18

  Filling preformed cavities {(B29C44/1204 takes precedence)} · CPC title

• B29C44/188

  Sealing off parts of the cavities · CPC title

• B29L2031/3002

  Superstructures characterized by combining metal and plastics, i.e. hybrid parts · CPC title

• B62D29/002 Primary

  a foamable synthetic material or metal being added in situ (shaping of substances in a plastic state by foaming, in general B29C44/00) · CPC title