Method of resistance spot welding and resistance spot welding apparatus

Patent metadata

Field	Value
Publication number	US-12246388-B2
Application number	US-202117344047-A
Country	US
Kind code	B2
Filing date	Jun 10, 2021
Priority date	Jul 15, 2020
Publication date	Mar 11, 2025
Grant date	Mar 11, 2025

Abstract

The present disclosure provides a method of resistance spot welding that can inhibit Liquid Metal Embrittlement-induced cracking in zinc-coated steel plates irrespective of the degrees of tensile strength. One aspect of the present disclosure provides a method of resistance spot welding. The method comprises welding a workpiece with a resistance spot welding apparatus. The workpiece includes two or more steel plates in an overlapping state. The two or more steel plates include at least one steel plate coated with zinc. The welding includes welding while compressing a high-tensile steel plate among the two or more steel plates in a direction intersecting a direction of a thickness of the high-tensile steel plate. The high-tensile steel plate has a tensile strength higher than a tensile strength of another steel plate among the two or more steel plates.

First claim

What is claimed is:

1. A method of resistance spot welding, the method comprising welding a workpiece with a resistance spot welding apparatus, the workpiece including two or more steel plates in an overlapping state in a thickness direction,
the two or more steel plates including at least one steel plate coated with zinc,
the resistance spot welding apparatus including:
a first electrode configured to move in up-and-down directions, to thereby be downwardly in contact with a high-tensile steel plate having a tensile strength higher than a tensile strength of another steel plate among the two or more steel plates; and
a second electrode configured to be upwardly in contact with the workpiece, to thereby interpose such that the workpiece is interposed between the second electrode and the first electrode, and

the welding comprising:
in a state where the first electrode is in contact with the high-tensile steel plate arranged furthest above the workpiece and the second electrode is not in contact with the other steel plate, moving the first electrode downwards with the second electrode remaining fixed, to thereby place all of the two or more steel plates in a bent state holding all of the two or more steel plates by a jig in a bent manner in a direction so that a weld portion of the high-tensile steel plate, which is to be in contact with the first electrode, is positioned inside of a bend and place the other steel plate in a contact state with the second electrode; and
holding the bent state and the contact state by a jig arranged below the workpiece, to thereby compress the high-tensile steel plate in a direction intersecting a direction of a thickness of the high-tensile steel plate while welding, to thereby cancel a tensile stress generated in the high-tensile steel plate while welding, and

the jig including a first jig and a second jig that are arranged so as to interpose an imaginary line connecting a leading end of the first electrode and a leading end of the second electrode.

2. The method of resistance spot welding according to claim 1 ,
wherein the bending the high-tensile steel plate is performed by pressing the weld portion of the high-tensile steel plate with the first electrode.

3. A resistance spot welding apparatus configured to weld a workpiece including two or more steel plates in an overlapping state in a thickness direction, the resistance spot welding apparatus comprising:
a first electrode configured to move in up-and-down directions, to thereby be downwardly in contact with a high-tensile steel plate having a tensile strength higher than a tensile strength of another steel plate among the two or more steel plates;
a second electrode configured to be upwardly in contact with the workpiece, to thereby interpose such that the workpiece is interposed between the second electrode and the first electrode and the second electrode, and
a bending device including a jig configured to hold all of the two or more steel plates in a bent manner in a direction so that a weld portion of the high-tensile steel plate, which is to be in contact with the first electrode, is positioned inside of a bend,
the two or more steel plates including at least one steel plate coated with zinc, and
the resistance spot welding apparatus being configured to:
in a state where the first electrode is in contact with the high-tensile steel plate arranged furthest above the workpiece and the second electrode is not in contact with the other steel plate, move the first electrode downwards with the second electrode remaining fixed, to thereby place all of the two or more steel plates in a bent state in a direction so that a weld portion of the high-tensile steel plate, which is to be in contact with the first electrode, is positioned inside of a bend; and
hold the bend state maintain the bent manner all the two or more steel plates by the jig, to thereby compress the high-tensile steel plate in a direction intersecting a direction of a thickness of the high-tensile steel plate while welding, to thereby cancel a tensile stress generated in the high-tensile steel plate while welding, and

the jig including a first jig and a second jig that are arranged so as to interpose an imaginary line connecting a leading end of the first electrode and a leading end of the second electrode.

4. The resistance spot welding apparatus according to claim 3 ,
wherein the bending device is configured to press the weld portion of the high-tensile steel plate with the first electrode so as to bend the high-tensile steel plate.

Assignees

• Futaba Ind Co Ltd

Inventors

• Muto Shota

Classifications

• B23K11/163

  Welding of coated materials · CPC title

• B23K11/3009

  Pressure electrodes · CPC title

• B23K11/364

  Clamping contacts · CPC title

• B23K11/166

  of galvanized or tinned materials · CPC title

• B21D5/00

  Bending sheet metal along straight lines, e.g. to form simple curves (B21D11/06 - B21D11/18 take precedence; corrugating sheet metal B21D13/00; as edge treatment B21D19/00) · CPC title