Voltage-balancing non-isolated high-step-down-ratio power supply

Patent metadata

Field	Value
Publication number	US-12244226-B2
Application number	US-202217933312-A
Country	US
Kind code	B2
Filing date	Sep 19, 2022
Priority date	Nov 19, 2021
Publication date	Mar 4, 2025
Grant date	Mar 4, 2025

Abstract

Topologies and configurations of step-down power supplies including unidirectional balancing cells are described. In one example, a step-down power supply includes an input and an output, a string of series-connected capacitors, and a plurality of unidirectional balancing cells coupled to the capacitors in the string of series-connected capacitors. A first balancing can be configured to transfer power, unilaterally, in a first direction among at least two capacitors in the string of series-connected capacitors, and a second balancing cell can be configured to transfer power, unilaterally, in a second direction among at least two capacitors in the string of series-connected capacitors, where the first direction is different than the second direction. The power supply can also include a gate controller for a balancing cell. The gate controller generates switching control signals at a first switching frequency that is decoupled from a resonant frequency of a balancing branch in the balancing cell.

First claim

Therefore, the following is claimed:

1. A step-down power supply, comprising:
an input and an output;
a string of series-connected capacitors; and
a plurality of unidirectional balancing cells coupled to capacitors in the string of series-connected capacitors, wherein:
each balancing cell among the plurality of unidirectional balancing cells comprises a pair of switching transistors, a pair of diodes, and a balancing branch coupled between the pair of switching transistors and the pair of diodes;
the pair of switching transistors of a first balancing cell among the plurality of unidirectional balancing cells is coupled in parallel with a first capacitor of the string of series-connected capacitors; and
the pair of diodes of a second balancing cell among the plurality of unidirectional balancing cells is also coupled in parallel with the first capacitor of the string of series-connected capacitors.

2. The step-down power supply of claim 1 , wherein the pair of switching transistors are insulated-gate bipolar transistors.

3. The step-down power supply of claim 1 , wherein:
the pair of switching transistors of the second balancing cell is coupled in parallel with a second capacitor in the string of series-connected capacitors; and
the pair of diodes of the first balancing cell is coupled in parallel across a second capacitor in the string of series-connected capacitors.

4. The step-down power supply of claim 1 , wherein:
the first balancing cell among the plurality of unidirectional balancing cells is configured to transfer power, unilaterally, in a first direction among at least two capacitors in the string of series-connected capacitors; and
the second balancing cell among the plurality of unidirectional balancing cells is configured to transfer power, unilaterally, in a second direction among at least two capacitors in the string of series-connected capacitors, the first direction being different from the second direction.

5. The step-down power supply of claim 1 , wherein the plurality of unidirectional balancing cells are interleaved among the string of series-connected capacitors.

6. The step-down power supply of claim 1 , wherein the output is coupled to a load.

7. The step-down power supply of claim 1 , further comprising an auxiliary power supply for the first balancing cell or the second balancing cell among the plurality of unidirectional balancing cells.

8. The step-down power supply of claim 7 , wherein the auxiliary power supply comprises a linear voltage regulator and a buck converter.

9. The step-down power supply of claim 8 , wherein the auxiliary power supply further comprises an isolated DC-DC converter.

10. The step-down power supply of claim 1 , further comprising an auxiliary power supply for each balancing cell among the plurality of unidirectional balancing cells.

11. The step-down power supply of claim 1 , further comprising:
a first gate controller for the first balancing cell among the plurality of unidirectional balancing cells; and
a second gate controller for the second balancing cell among the plurality of unidirectional balancing cells, wherein the first gate controller generates switching control signals for switching the pair of switching transistors in the first balancing cell independently of the second gate controller.

12. The step-down power supply of claim 1 , further comprising:
a first gate controller for the first balancing cell among the plurality of unidirectional balancing cells; and
a second gate controller for the second balancing cell among the plurality of unidirectional balancing cells, wherein the first gate controller generates switching control signals at a first switching frequency and the second gate controller generates switching control signals at a second switching frequency different from the first switching frequency.

13. The step-down power supply of claim 1 , further comprising:
a first gate controller for the first balancing cell among the plurality of unidirectional balancing cells, wherein:
the first gate controller generates switching control signals at a first switching frequency;
the balancing branch of the first balancing cell comprises an inductor; and
the first switching frequency is decoupled from a resonant frequency of the balancing branch of the first balancing cell.

14. A step-down power supply, comprising:
a string of series-connected capacitors; and
a plurality of unidirectional balancing cells coupled to capacitors in the string of series-connected capacitors, wherein:
each balancing cell among the plurality of unidirectional balancing cells comprises a pair of switching transistors, a pair of diodes, and a balancing branch coupled between the pair of switching transistors and the pair of diodes;
the pair of switching transistors of a first balancing cell among the plurality of unidirectional balancing cells is coupled in parallel with a first capacitor of the string of series-connected capacitors; and
the pair of diodes of a second balancing cell among the plurality of unidirectional balancing cells is also coupled in parallel with the first capacitor of the string of series-connected capacitors.

15. The step-down power supply of claim 14 , wherein:
the first balancing cell among the plurality of unidirectional balancing cells is configured to transfer power, unilaterally, in a first direction among at least two capacitors in the string of series-connected capacitors; and
the second balancing cell among the plurality of unidirectional balancing cells is configured to transfer power, unilaterally, in a second direction among at least two capacitors in the string of series-connected capacitors, the first direction being different than the second direction.

16. The step-down power supply of claim 14 , wherein the plurality of unidirectional balancing cells are interleaved among the string of series-connected capacitors.

17. The step-down power supply of claim 14 , further comprising an auxiliary power supply for the first balancing cell or the second balancing cell among the plurality of unidirectional balancing cells, the auxiliary power supply comprising a linear voltage regulator and a buck converter.

18. The step-down power supply of claim 14 , further comprising:
a first gate controller for the first balancing cell among the plurality of unidirectional balancing cells; and
a second gate controller for the second balancing cell among the plurality of unidirectional balancing cells, wherein the first gate controller generates switching control signals for the pair of switching transistors in the first balancing cell independently of the second gate controller.

19. The step-down power supply of claim 14 , further comprising:
a first gate controller for the first balancing cell among the plurality of unidirectional balancing cells; and
a second gate controller for the second balancing cell among the plurality of unidirectional balancing cells, wherein the first gate controller generates switching control signals at a first switching frequency and the second gate controller generates switching control signals at a second switching frequency different from the first switching frequency.

20. The step-down power supply of claim 6 , wherein the load is a resistive load, a later-stage power supply, a power converter, a gate driver, a sensor, or a controller.

Assignees

• Virginia Tech Intellectual Properties Inc

Inventors

• Sun Keyao
• Burgos Rolando
• Boroyevich Dushan

Classifications

• H02M1/0025

  Arrangements for modifying reference values, feedback values or error values in the control loop of a converter · CPC title

• H02M3/158

  including plural semiconductor devices as final control devices for a single load · CPC title

• H02M1/44

  Circuits or arrangements for compensating for electromagnetic interference in converters or inverters · CPC title

• H02M3/01

  Resonant DC/DC converters · CPC title

• H02M1/0077

  Plural converter units whose outputs are connected in series · CPC title