Carbon dioxide electrolytic device

Patent metadata

Field	Value
Publication number	US-12241170-B2
Application number	US-202217652160-A
Country	US
Kind code	B2
Filing date	Feb 23, 2022
Priority date	Sep 15, 2021
Publication date	Mar 4, 2025
Grant date	Mar 4, 2025

Abstract

A carbon dioxide electrolytic device includes an electrolysis cell including: an anode configured to oxidize water to produce oxygen; a cathode configured to reduce carbon dioxide to produce carbon compound; a cathode flow path plate having a surface provided in contact with the cathode and a cathode flow path provided on the surface and facing to the cathode; and a separator provided between the anode and the cathode. The surface has a hydrophilic region provided on the cathode and having a contact angle to water of less than 45 degrees.

First claim

What is claimed is:

1. A carbon dioxide electrolytic device, comprising an electrolysis cell,
the cell comprising:
an anode configured to oxidize water to produce oxygen;
a cathode configured to reduce carbon dioxide to produce a carbon compound;
a cathode flow path plate having a surface and a cathode flow path, the surface being provided on the cathode, and the cathode flow path being provided on the surface and facing to the cathode; and
a separator provided between the anode and the cathode, wherein
the surface has a hydrophilic region, the hydrophilic region being provided on the cathode and having a contact angle to water of less than 45 degrees, and
the hydrophilic region is a porous region having an average pore size of 0.1 μm or more and 10 μm or less.

2. The device according to claim 1 , wherein
the cathode has:
a catalyst layer containing a reduction catalyst configured to reduce the carbon dioxide to produce the carbon compound; and
a gas diffusion layer provided on the catalyst layer, wherein
the hydrophilic region is in contact with the gas diffusion layer.

3. The device according to claim 1 , wherein
the cathode flow path includes:
a first flow path region; and
a second flow path region being away from the first flow path region, and
the hydrophilic region is provided between the first flow path region and the second flow path region on the surface.

4. The device according to claim 1 , wherein
the hydrophilic region extends on the surface along a region from an inlet of the cathode flow path to a portion having a length of ⅓ of a total flow path length of the cathode flow path in a length direction thereof.

5. The device according to claim 1 , wherein
the hydrophilic region is provided on the entire surface.

6. The device according to claim 1 , wherein
an outlet of the cathode flow path is provided adjacent to the inlet of the cathode flow path on the surface.

7. The device according to claim 1 , further comprising:
a carbon dioxide supply unit configured to supply carbon dioxide to the cathode;
an electrolytic solution supply unit configured to supply an electrolytic solution containing water to at least one selected from the group consisting of the anode and the cathode;
a power supply control unit connected to the anode and the cathode, the power supply control unit being configured to apply a voltage between the anode and the cathode;
a refresh material supply unit having: a gas supply unit configured to supply gaseous substances to at least one selected from the group consisting of the anode and the cathode; and
a rinse solution supply unit configured to supply a rinse solution to at least one selected from the group consisting of the anode and the cathode; and
a control unit configured to control stopping the supply of the carbon dioxide by the carbon dioxide supply unit, stopping the supply of the electrolytic solution by the electrolytic solution supply unit, and supplying the rinse solution to at least one selected from the group consisting of the anode and the cathode by the refresh material supply unit, in accordance with request criteria of performance of the cell.

8. A carbon dioxide electrolytic device, comprising an electrolysis cell,
the cell comprising:
an anode configured to oxidize water to produce oxygen;
a cathode configured to reduce carbon dioxide to produce a carbon compound;
a cathode flow path plate having a surface and a cathode flow path, the surface being provided on the cathode, and the cathode flow path being provided on the surface and facing to the cathode; and
a separator provided between the anode and the cathode, wherein
the surface has a hydrophilic region, the hydrophilic region being provided on the cathode and having a contact angle to water of less than 45 degrees, and
the hydrophilic region is an uneven region having an arithmetic mean roughness of 10 nm or more and 30 μm or less.

9. The device according to claim 8 , wherein
the cathode has:
a catalyst layer containing a reduction catalyst configured to reduce the carbon dioxide to produce the carbon compound; and
a gas diffusion layer provided on the catalyst layer, wherein
the hydrophilic region is in contact with the gas diffusion layer.

10. The device according to claim 8 , wherein
the cathode flow path includes:
a first flow path region; and
a second flow path region being away from the first flow path region, and
the hydrophilic region is provided between the first flow path region and the second flow path region on the surface.

11. The device according to claim 8 , wherein
the hydrophilic region extends on the surface along a region from an inlet of the cathode flow path to a portion having a length of ⅓ of a total flow path length of the cathode flow path in a length direction thereof.

12. The device according to claim 8 , wherein
the hydrophilic region is provided on the entire surface.

13. The device according to claim 8 , wherein
an outlet of the cathode flow path is provided adjacent to the inlet of the cathode flow path on the surface.

14. The device according to claim 8 , further comprising:
a carbon dioxide supply unit configured to supply carbon dioxide to the cathode;
an electrolytic solution supply unit configured to supply an electrolytic solution containing water to at least one selected from the group consisting of the anode and the cathode;
a power supply control unit connected to the anode and the cathode, the power supply control unit being configured to apply a voltage between the anode and the cathode;
a refresh material supply unit having: a gas supply unit configured to supply gaseous substances to at least one selected from the group consisting of the anode and the cathode; and a rinse solution supply unit configured to supply a rinse solution to at least one selected from the group consisting of the anode and the cathode; and
a control unit configured to control stopping the supply of the carbon dioxide by the carbon dioxide supply unit, stopping the supply of the electrolytic solution by the electrolytic solution supply unit, and supplying the rinse solution to at least one selected from the group consisting of the anode and the cathode by the refresh material supply unit, in accordance with request criteria of performance of the cell.

15. A carbon dioxide electrolytic device, comprising an electrolysis cell,
the cell comprising:
a first anode configured to oxidize water to produce oxygen;
a first cathode configured to reduce carbon dioxide to produce a carbon compound;
a first separator provided between the first anode and the first cathode;
a second anode configured to oxidize water to produce oxygen;
a second cathode configured to reduce carbon dioxide to produce a carbon compound;
a second separator provided between the second anode and the second cathode; and
a first flow path plate having
a first surface provided on the first cathode,
a cathode flow path provided on the first surface and facing to the first cathode,
a second surface provided on the second anode,
an anode flow path provided on the second surface and facing to the second anode, and
a hydrophilic porous region provided between the cathode flow path and the anode flow path, the hydrophilic porous region having a contact angle to water of less than 45 degrees and an average pore size of 0.01 μm or more and 10 μm or less.

16. A carbon dioxide electrolytic device, comprising:
a first anode configured to oxidize water to produce oxygen;
a first cathode configured to reduce carbon dioxide to

Assignees

• Toshiba Kk

Inventors

• Ono Akihiko
• Kudo Yuki
• Kofuji Yusuke
• Tamura Jun
• Yamagiwa Masakazu
• Kiyota Yasuhiro
• Kitagawa Ryota
• Mikoshiba Satoshi

Classifications

• C25B9/23

  comprising ion-exchange membranes in or on which electrode material is embedded · CPC title

• C25B1/23 Primary

  Carbon monoxide or syngas · CPC title

• C25B11/02

  characterised by shape or form · CPC title

• C25B9/19

  with diaphragms · CPC title

• C25B3/26

  of carbon dioxide · CPC title