Electrode for electrochemical evolution of hydrogen

Patent metadata

Field	Value
Publication number	US-12241168-B2
Application number	US-202017763534-A
Country	US
Kind code	B2
Filing date	Oct 27, 2020
Priority date	Oct 30, 2019
Publication date	Mar 4, 2025
Grant date	Mar 4, 2025

Abstract

An electrode, having a catalytic coating containing ruthenium and at least one other element selected from the group of alkaline earth metals, suitable to be used in industrial electrochemical processes for hydrogen evolution and to a method for the production of the same. The catalytic coating has 93-99 wt-% of ruthenium and 1-7 wt-% of alkaline earth metals, referred to the metals.

First claim

The invention claimed is:

1. An electrode for gas evolution in electrochemical processes comprising an electrically conductive substrate and at least one catalytic coating comprising ruthenium and at least one other metal selected from the group of alkaline earth metals, wherein the catalytic coating comprises 93-99 wt-% of ruthenium and 1-7 wt-% of metal selected from the group of alkaline earth metals, referred to the metals,
wherein the electrically conductive substrate is nickel or nickel alloy, and
wherein the ruthenium and the alkaline earth metals in the catalytic coating are in metallic form or in the form of oxides.

2. The electrode according to claim 1 wherein the metal selected from the group of alkaline earth metals is strontium, calcium or barium.

3. The electrode according to claim 1 wherein the catalytic coating has a ruthenium load between 5 and 15 g/m 2 .

4. A method for preparing the electrode as defined in claim 1 , comprising the following steps:
a. applying, to a conductive substrate, a solution containing precursors of ruthenium and of said metal selected from the group of alkaline earth metals, said solution comprising 93-99 wt-% of ruthenium and 1-7 wt-% of said metal selected from the group of alkaline earth metals, referred to the metals;
b. subsequent drying at 30-80° C. and thermal decomposition at 450-600° C.;
c. repeating steps (a) and (b) until a catalytic coating is obtained with a specific ruthenium load between 5 and 15 g/m 2 .

5. The method according to claim 4 comprising an initial treatment step preceding step (a), wherein said initial treatment step consists in the thermal treatment of said conductive substrate for a time not less than 15 minutes and at a temperature not lower than 450° C.

6. A cell for electrolysis of alkali chloride solutions comprising an anodic compartment and a cathodic compartment separated by an ion-exchange membrane or by a diaphragm, wherein the cathodic compartment is equipped with the electrode according to claim 1 .

7. An electrolyzer for the production of chlorine and alkali starting from alkaline brine, comprising a modular arrangement of cells, wherein each cell is equipped according to claim 6 .

8. An electrolyzer for the production of hydrogen by water electrolysis comprising an anodic compartment and a cathodic compartment separated by a diaphragm, wherein the cathodic compartment is equipped with an electrode according to claim 1 .

Assignees

• Industrie De Nora Spa

Inventors

• Calderara Alice
• Iacopetti Luciano

Classifications

• C25B13/00

  Diaphragms; Spacing elements · CPC title

• C25B1/04

  by electrolysis of water · CPC title

• C25B9/19

  with diaphragms · CPC title

• C25B11/042

  Electrodes formed of a single material · CPC title

• C25B1/46 Primary

  in diaphragm cells · CPC title