System and method for supporting elevated power rails

Patent metadata

Field	Value
Publication number	US-12240355-B2
Application number	US-202117563339-A
Country	US
Kind code	B2
Filing date	Dec 28, 2021
Priority date	Dec 28, 2021
Publication date	Mar 4, 2025
Grant date	Mar 4, 2025

Abstract

A modular structure supports elevated rail segments for delivering electrical power to a moving work machine, such as a hauler at a mining site. Opposite ends of a roadside barrier contain complementary tubular couplers arranged vertically. A lower end of a dielectric post positioned in one of the tubular couplers has opposing dielectric plates at an upper end. A top edge of each plate has a creepage concavity between a pair of rail recesses. Another dielectric post of similar configuration is positioned in the other of the tubular couplers. Holes within the couplers and the posts ensure alignment of respective rail recesses in which conductive rails are placed. Dielectric inserts frictionally lock the rails into the rail recesses.

First claim

What is claimed is:

1. A support structure for conductor rails, comprising:
a dielectric post extending along a longitudinal axis from a lower region to an upper region;
a first dielectric plate having a first top portion disposed substantially perpendicular to the longitudinal axis, and a substantially planar front surface, the first top portion having a first concave surface, a first rail recess, and a second rail recess, the first concave surface being disposed between the first rail recess and the second rail recess; and
a second dielectric plate having a second top portion disposed substantially perpendicular to the longitudinal axis and a substantially planar rear surface, the second top portion having a second concave surface, a third rail recess, and a fourth rail recess, the second concave surface being disposed between the third rail recess and the fourth rail recess, wherein the first dielectric plate and the second dielectric plate are connected to the dielectric post such that the front surface:
is disposed opposite and facing the rear surface, and
is spaced from the rear surface by a first distance.

2. The support structure of claim 1 , further comprising one or more buffering sleeves positioned between the first dielectric plate and the second dielectric plate.

3. The support structure of claim 1 , wherein the first rail recess and the third rail recess are aligned for receiving a lower portion of a first conductor rail, and the second rail recess and the fourth rail recess are aligned for receiving a lower portion of a second conductor rail.

4. The support structure of claim 3 , wherein a substantially vertical height of the first rail recess is less than a substantially vertical height of the first conductor rail extending from a base of the first conductor rail to a top surface of the first conductor rail.

5. The support structure of claim 1 , wherein the first rail recess has a plate base, a first sidewall extending substantially perpendicular to the plate base, and a second sidewall extending substantially perpendicular to the plate base, the first sidewall forming a first groove configured to receive a first wedge for securing a first conductor rail, the second sidewall forming a second groove configured to receive a second wedge for securing the first conductor rail.

6. The support structure of claim 1 , wherein the distance between the first dielectric plate and the second dielectric plate is greater than or equal to an outer diameter of the dielectric post.

7. The support structure of claim 1 , wherein the first dielectric plate includes a fifth rail recess and a third concave surface between the second rail recess and the fifth rail recess, and the second dielectric plate includes a sixth rail recess and a fourth concave surface between the fourth rail recess and the sixth rail recess.

8. An apparatus, comprising:
an oblong base having a first end separated from a second end along a horizontal axis;
a first rail support positioned at the first end of the oblong base along a first substantially vertical axis, the first rail support comprising a first dielectric post and a first dielectric plate, the first dielectric plate having a first top portion with a first concave surface between a first rail recess and a second rail recess;
a second rail support positioned at the second end of the oblong base along a second substantially vertical axis, the second rail support comprising a second dielectric post and a second dielectric plate, the second dielectric plate having a second top portion with a second concave surface between a third rail recess and a fourth rail recess;
a first conductor rail situated within the first rail recess and the third rail recess; and
a second conductor rail situated within the second rail recess and the fourth rail recess.

9. The apparatus of claim 8 , wherein the first rail support includes a third dielectric plate positioned on an opposite side of the first dielectric post from, and extending substantially parallel to, the first dielectric plate.

10. The apparatus of claim 8 , further comprising shims within the first rail recess of the first dielectric plate configured to secure the first conductor rail within the first rail recess.

11. The apparatus of claim 8 , wherein the first dielectric post is secured within a first tubular holder attached to the first end of the oblong base, and the second dielectric post is secured within a second tubular holder attached to the second end of the oblong base.

12. The apparatus of claim 11 , wherein the first tubular holder includes a first hole with a first central axis transverse to the first substantially vertical axis, the first dielectric post includes a second hole with a second central axis transverse to the first substantially vertical axis, the second tubular holder includes a third hole with a third central axis transverse to the second substantially vertical axis, and the second dielectric post includes a fourth hole with a fourth central axis transverse to the second substantially vertical axis, wherein colinear alignment of the first axis with the second axis and colinear alignment of the third axis with the fourth axis positions the first rail recess and the third rail recess to receive the first conductor rail.

13. The apparatus of claim 8 , wherein the first conductor rail includes a lower flange, a web section, an upper flange, and an upper plate, and wherein the lower flange and the web section are situated adjacent sidewalls of the first rail recess.

14. A method, comprising:
placing a moveable support structure on a ground surface, the moveable support structure having a first end and a second end separated along a horizontal axis by a base;
inserting a lower portion of a first dielectric post into a first holder connected to the first end, the first dielectric post having an upper portion supporting first substantially parallel dielectric plates on opposite sides of the first dielectric post;
inserting a lower portion of a second dielectric post into a second holder connected to the second end, the second dielectric post having an upper portion supporting second substantially parallel dielectric plates on opposite sides of the second dielectric post;
arranging the lower portion of the first dielectric post in the first holder and the lower portion of the second dielectric post in the second holder to position a first pair of rail recesses on the first parallel dielectric plates and a second pair of rail recesses on the second parallel dielectric plates for receiving a first conductive rail;
securing the lower portion of the first dielectric post to the first holder; and
securing the lower portion of the second dielectric post to the second holder.

15. The method of claim 14 , wherein the arranging comprises aligning a first slot in the first holder and a first hole in the first dielectric post and aligning a second slot in the second holder and second hole in the second dielectric post.

16. The method of claim 15 , further comprising inserting a first pin into the first slot and inserting a second pin into the second slot.

17. The method of claim 14 , further comprising lowering the first conductive rail into the first pair of rail recesses and into the second pair of rail recesses.

18. The method of claim 17 , further comprising wedging shims between the first conductive rail and the first parallel dielectric plates within the first pair of rail recesses.

19. The method of claim 14 , further comprising, prior to insert

Assignees

• Caterpillar Global Mining Equipment Llc

Inventors

• Strashny Igor

Classifications

• B60L9/00

  Electric propulsion with power supply external to the vehicle (electric propulsion for monorail vehicles, suspension vehicles or rack railways B60L13/00; in combination with batteries or fuel cells within the vehicle B60L50/53) · CPC title

• B60M1/307 Primary

  Supports · CPC title

• B60M1/302

  composite · CPC title

• B60M7/00

  Power lines or rails specially adapted for electrically-propelled vehicles of special types, e.g. suspension tramway, ropeway, underground railway · CPC title

• B60M1/30 Primary

  Power rails · CPC title