Ultrahigh power fiber laser system with controllable output beam intensity profile

Patent metadata

Field	Value
Publication number	US-12237642-B2
Application number	US-201917299490-A
Country	US
Kind code	B2
Filing date	Dec 3, 2019
Priority date	Dec 3, 2018
Publication date	Feb 25, 2025
Grant date	Feb 25, 2025

Abstract

The disclosed ultra-high power all fiber laser system is configured with multiple spaced apart fiber lasers outputting respective laser beams respective paths. The disclosed system is further configured with a tapered fiber-bundle including at least one central guiding fiber and a plurality of peripheral guiding fibers. The disclosed system further has a multiclad delivery fiber configured with a double-bottle neck cross-section and provided with at least two concentric and radially spaced apart inner and outer cores. The inner core is coupled to the peripheral guiding fibers while the inner core is spliced to the central guiding fiber so that a system output emitted from the inner core of the delivery fiber has a different beam shape from the system output emitted from the outer core.

First claim

The invention claimed is:

1. An all fiber ultra-high power all fiber laser system, comprising:
at least one central and peripheral fiber laser sources controlled to selectively output respective central and peripheral laser beams;
a tapered fiber-bundle of central guiding fiber and a plurality of peripheral guiding fibers receiving respective central and peripheral laser beams; and
a multicore delivery fiber receiving central and peripheral bears from the tapered fiber bundle and having:
spaced input and output tapered portions converging towards respective outer ends,
a mid-portion bridging the spaced tapered portions, and
concentric central and second cores extending between the outer ends of respective tapering portions and spaced radially from one another and coupled to respective central and peripheral guiding fibers of the combiner, wherein the central core has an outer core diameter matching or greater than that of the central guiding fiber, and
inner and outer claddings concentric with and sandwiching the second core; wherein one of the laser beams propagates along a first fixed path through spliced cores of the central guiding fibers and further through the central core of the delivery fibers, and the remaining laser beams propagate along a second fixed path through respective cores of peripheral guiding fibers and further through the second core of the delivery fiber.

2. The laser system of claim 1 further comprising:
a plurality of central fiber lasers outputting respective multiple central laser beams,
a plurality of central feeding fibers receiving and guiding respective central beams, and
a plurality of central guiding and peripheral guiding fibers which are coupled directly or indirectly to respective central and peripheral feeding fibers.

3. The laser system of claim 2 , wherein the central guiding fibers are butt-spliced to the central core of the delivery fiber.

4. The laser system of claim 2 further comprising multiple second fiber combiners each combining a group of at least two feeding fibers so that the central feeding fibers are combined in a central second fiber combiner while the peripheral feeding fibers are combined in a plurality of peripheral second fiber combiners, the second central and peripheral fiber combiners having respective output fibers butt-spliced to the central and peripheral guiding fibers of the combiner.

5. The laser system of claim 1 further comprising a controller coupled to and selectively energizing the fiber laser sources so that
only the central fiber laser source emits a laser beam propagating along the first fixed path so that an output of the central core of the delivery fiber has a ring-shaped intensity profiles, or
only one of or more peripheral fiber laser sources emit respective peripheral laser beams propagating along the second fixed path so that an output of the second core of the delivery fiber has a donut-shaped intensity profile, or
the central and peripheral fiber laser sources emit respective laser beams propagating along first and second paths so that outputs of respective central and second cores of the delivery fiber have respective ring and donut-shaped beam intensity profiles.

6. The laser system of claim 1 further comprising a quartz beam expander fused to the output end of the delivery fiber.

7. The laser system of claim 1 , wherein the central and peripheral laser sources all operate in the same regime or different regimes, the regime including a continuous wave (CW), quasi-QW (QCW) or pulsed or a combination of different regimes.

8. The laser system of claim 7 , wherein the peripheral fiber laser sources operate in a CW regime, while the central fiber laser source operates in a QCW regime.

9. The laser system of claim 1 , wherein the central and peripheral fiber laser sources are energized simultaneously with one another or the central fiber laser source is energized before or after the peripheral fiber laser sources.

10. The laser system of claim 9 , wherein the peripheral fiber laser sources are selectively energized.

11. The laser system of claim 1 , wherein the central and peripheral laser sources output respective laser beams in a single transverse mode (SM) or multimode (MM), the laser sources each having a master oscillator power fiber amplifier (MOPFA) configuration, or an oscillator.

12. The laser system of claim 1 , wherein the central and second cores of the delivery fiber have respective refractive indices, whereas the inner and outer claddings are configured with respective refractive indices which are lower than refractive indices of respective central and second cores.

13. The laser system of claim 12 , wherein the refractive indices of respective central and peripheral cores of the delivery fiber are equal to or different from one another, and the refractive indices of respective inner and outer claddings are equal to or different from one another.

14. The laser system of claim 1 , wherein the combiner has a 3×1, 7×1, 19×1 or 38×1 port configuration.

15. The laser system of claim 1 , wherein an inner diameter of the central core of the delivery fiber ranges between 50 μm and 100 μm, the second core having an inner core diameter varying from 100μ to 300μ.

16. The laser system of claim 1 further comprises a protective sleeve surrounding the combiner and extending beyond the input and output faces to protect coupling regions between the tapered fiber bundle and feeding fibers and between the tapered fiber bundle and delivery fiber respectively, the protective sleeve being made from a polymer with a refractive index lower than that of the inner and outer claddings of the delivery fiber.

17. The laser system of claim 1 further comprising a multi-core input fiber insert having one end spliced to an output end of the tapered fiber bundle and an opposite end spliced to an end of the input tapered portion of the delivery fiber, wherein concentric central and peripheral cores of the fiber insert are dimensioned to match respective central and peripheral cores of the delivery fiber.

Assignees

• Ipg Photonics Corp

Inventors

• Scherbakov Eugene
• Fomin Valentin
• Abramov Andrey
• Abramov Mikhail
• Jagodkin Dmitri

Classifications

• H01S5/4012

  Beam combining, e.g. by the use of fibres, gratings, polarisers, prisms · CPC title

• H01S3/101

  Lasers provided with means to change the location from which, or the direction in which, laser radiation is emitted · CPC title

• G02B6/4296

  coupling with sources of high radiant energy, e.g. high power lasers, high temperature light sources · CPC title

• G02B6/26

  Optical coupling means (G02B6/36, G02B6/42 take precedence) · CPC title

• G02B6/04

  formed by bundles of fibres (G02B6/24 takes precedence) · CPC title