Connector

Patent metadata

Field	Value
Publication number	US-12237597-B2
Application number	US-202217842518-A
Country	US
Kind code	B2
Filing date	Jun 16, 2022
Priority date	Aug 30, 2021
Publication date	Feb 25, 2025
Grant date	Feb 25, 2025

Abstract

A connector includes a contact connected to a flexible conductor, a housing that is attached to a flexible substrate and retains the contact, and a protection sheet that is constituted of an insulating film having a pressure-sensitive adhesive layer formed on one surface thereof and is disposed between the housing and the flexible substrate such that the pressure-sensitive adhesive layer faces the flexible substrate, the protection sheet being disposed so as to cover at least a front surface part of the flexible substrate on which the flexible conductor is formed, and is adhered to the flexible substrate with the pressure-sensitive adhesive layer, the housing having a flat surface facing the flexible substrate, an adhesive layer bonding the housing to the protection sheet being disposed between the flat surface and the protection sheet.

First claim

What is claimed is:

1. A connector attached to a flexible substrate having a sheet-like shape and having a flexible conductor formed on a front surface of a substrate body, the connector comprising:
at least one contact made of a conductive material and connected to the flexible conductor,
a housing that is attached to the flexible substrate and retains the contact; and
a protection sheet constituted of an insulating film having a pressure-sensitive adhesive layer formed on one surface of the protection sheet and disposed between the housing and the flexible substrate such that the pressure-sensitive adhesive layer faces the flexible substrate,
wherein the protection sheet is disposed so as to cover at least a front surface part of the flexible substrate on which the flexible conductor is formed, and is adhered to the flexible substrate with the pressure-sensitive adhesive layer,
wherein the housing has a flat surface facing the flexible substrate, and
wherein an adhesive layer bonding the housing to the protection sheet is disposed between the flat surface and the protection sheet.

2. The connector according to claim 1 ,
wherein the housing includes: a first insulator that is disposed on one surface of the flexible substrate and retains the contact; and the second insulator that is disposed on another surface of the flexible substrate, and
wherein each of the first insulator and the second insulator has the flat surface.

3. The connector according to claim 2 ,
wherein the flexible conductor is formed on the one surface of the flexible substrate,
wherein the protection sheet is disposed between the first insulator and the one surface of the flexible substrate,
wherein the protection sheet is adhered to the one surface of the flexible substrate with the pressure-sensitive adhesive layer, and
wherein a first adhesive agent layer which becomes the adhesive layer is disposed between the flat surface of the first insulator and the protection sheet.

4. The connector according to claim 3 , further including a fixing sheet constituted of the insulating film and disposed between the second insulator and the another surface of the flexible substrate such that the pressure-sensitive adhesive layer faces the another surface of the flexible substrate,
wherein the fixing sheet is adhered to the another surface of the flexible substrate with the pressure-sensitive adhesive layer, and
wherein a second adhesive agent layer bonding the second insulator to the fixing sheet is disposed between the flat surface of the second insulator and the fixing sheet.

5. The connector according to claim 3 , wherein a second adhesive agent layer bonding the second insulator to the flexible substrate is disposed between the flat surface of the second insulator and the another surface of the flexible substrate.

6. The connector according to claim 3 ,
wherein the contact includes a projection accommodating portion of recess shape,
wherein the second insulator has a projection projecting toward the another surface of the flexible substrate, and
wherein the projection is accommodated in the projection accommodating portion with the flexible conductor being sandwiched therebetween, whereby the contact is electrically connected to the flexible conductor.

7. The connector according to claim 6 ,
wherein the protection sheet includes a projection insertion hole disposed at a position corresponding to the projection accommodating portion of the contact, and
wherein the projection is accommodated in the projection accommodating portion together with the flexible substrate via the projection insertion hole.

8. The connector according to claim 7 , wherein in a plane along the protection sheet, the projection insertion hole has a size smaller than that of part of the contact, the part making contact with the protection sheet.

9. The connector according to claim 7 ,
wherein the contact has a tubular portion extending in a direction perpendicular to the flexible substrate,
wherein the projection accommodating portion is disposed inside the tubular portion, and
wherein the contact is disposed such that the projection accommodating portion is disposed to be aligned with the projection insertion hole.

10. The connector according to claim 9 ,
wherein the contact includes a flange extending from one end of the tubular portion in a direction parallel to the flexible substrate, and
wherein the contact is disposed such that a whole circumference of the flange overlaps and makes contact with the protection sheet.

11. The connector according to claim 9 ,
wherein the first insulator includes a contact insertion hole penetrating the first insulator, and
wherein the contact is retained in the first insulator with the tubular portion being inserted into the contact insertion hole.

12. The connector according to claim 11 , wherein the first adhesive agent layer fills between the tubular portion of the contact and the contact insertion hole over a whole circumference of the tubular portion.

13. The connector according to claim 3 , wherein the second insulator is assembled to the first insulator with the flexible substrate being sandwiched therebetween, whereby the contact is electrically connected to the flexible conductor.

14. The connector according to claim 3 , further including a reinforcement sheet disposed between the first insulator and the one surface of the flexible substrate,
wherein the reinforcement sheet includes an opening portion situated on an inner side of an outer peripheral portion of the protection sheet, and
wherein the protection sheet is adhered to the flat surface of the first insulator via the opening portion and to an edge portion of the opening portion with the first adhesive agent layer.

15. The connector according to claim 3 , wherein the first adhesive agent layer is disposed on an inner side of an outer peripheral portion of the protection sheet.

16. The connector according to claim 15 , wherein the first adhesive agent layer is disposed in a region equal to or larger than a predetermined area.

17. The connector according to claim 1 ,
wherein the adhesive layer is made of an adhesive agent that is cured by a heating treatment, and
wherein each of the insulating film and the pressure-sensitive adhesive layer has a heat resistant temperature higher than a heating treatment temperature of the adhesive agent.

18. The connector according to claim 17 , wherein the adhesive agent is made of a thermosetting resin or a thermoplastic resin.

Assignees

• Japan Aviation Electronics Ind Ltd

Inventors

• Matsuo Seiya
• Komoto Tetsuya
• Kimura Akira

Classifications

• H05K1/189

  characterised by the use of flexible or folded printed circuits · CPC title

• H01R13/502

  composed of different pieces (H01R13/514 takes precedence) · CPC title

• H01R13/41

  by frictional grip in grommet, panel or base · CPC title

• H01R13/2414

  conductive elastomers · CPC title

• H01R13/025

  formed by the conductors of a cable end · CPC title