Processing optical unit, laser processing apparatus and method for laser processing

Patent metadata

Field	Value
Publication number	US-12233475-B2
Application number	US-202117500956-A
Country	US
Kind code	B2
Filing date	Oct 14, 2021
Priority date	Apr 15, 2019
Publication date	Feb 25, 2025
Grant date	Feb 25, 2025

Abstract

A processing optical unit for workpiece processing includes a birefringent polarizer configured to split at least one input laser beam into a pair of partial beams polarized perpendicularly to one another. The processing optical unit further includes a focusing optical unit arranged downstream of the birefringent polarizer in the beam path and configured to focus the pair of partial beams onto focus zones in a focal plane. The processing optical unit is configured to produce at least partly overlapping focus zones of the pair of partial beams.

First claim

What is claimed is:

1. A processing optical unit for workpiece processing, comprising:
a beam shaping optical unit configured to convert at least one input laser beam with a Gaussian beam profile into an emerging laser beam with a quasi-nondiffractive beam profile,
a birefringent polarizer positioned downstream from the beam shaping optical unit in a beam path and configured to split the emerging laser beam into a pair of partial beams polarized perpendicularly to one another, and
a focusing optical unit arranged downstream of the birefringent polarizer in the beam path and configured to focus the pair of partial beams onto focus zones in a focal plane,
wherein the focus zones of the pair of partial beams at least partly overlap with each other.

2. The processing optical unit as claimed in claim 1 , wherein the birefringent polarizer element is configured to produce a position offset, an angle offset, or a combination of the position offset and the angle offset between the pair of partial beams.

3. The processing optical unit as claimed in claim 2 , wherein the birefringent polarizer element is configured to produce the angle offset and is arranged in a plane that is optically conjugate with respect to the focal plane.

4. The processing optical unit as claimed in claim 2 , wherein the birefringent polarizer element is configured to produce the position offset and is arranged upstream of a further optical unit in the beam path, wherein the processing optical unit is configured to image the position offset between the pair of partial beams into the focal plane.

5. The processing optical unit as claimed in claim 1 , wherein the processing optical unit is configured for producing a plurality of pairs of at least partly overlapping focus zones along a predefined contour in the focal plane, wherein focus zones of in each case two partial beams polarized perpendicularly to one another in directly adjacent pairs at least partly overlap.

6. The processing optical unit as claimed in claim 5 , further comprising a diffractive beam splitter optical unit configured to produce the plurality of pairs of partial beams polarized perpendicularly to one another.

7. The processing optical unit as claimed in claim 6 , wherein the diffractive beam splitter optical unit is arranged in a plane that is optically conjugate with respect to the focal plane.

8. The processing optical unit as claimed in claim 7 , wherein the diffractive beam splitter optical unit is arranged jointly with the birefringent polarizer element in the plane that is optically conjugate with respect to the focal plane.

9. The processing optical unit as claimed in claim 6 , further comprising a filter optical unit disposed downstream of the diffractive beam splitter optical unit.

10. The processing optical unit as claimed in claim 1 , wherein the beam shaping optical unit is configured to produce a non-rotationally symmetrical quasi-nondiffractive beam profile.

11. The processing optical unit as claimed in claim 1 , wherein the beam shaping optical unit is configured as an Axicon or as a diffractive optical element.

12. The processing optical unit as claimed in claim 1 , further comprising a rotary drive configured to rotate the birefringent polarizer element about a rotation axis.

13. The processing optical unit as claimed in claim 1 , further comprising a polarization-influencing device configured to produce a circularly polarized input laser beam.

14. A laser processing apparatus, comprising:
the processing optical unit as claimed in claim 1 , and
a laser source configured to generate the input laser beam.

15. The laser processing apparatus as claimed in claim 14 , wherein the laser source is an ultrashort pulse laser source.

16. A method for the laser processing of a workpiece via a processing optical unit, the method comprising:
providing at least one input laser beam having a Gaussian beam profile,
performing beam shaping of the at least one input laser beam via a beam shaping optical unit of the processing optical unit to convert the at least one input laser beam into an emerging laser beam with a quasi-nondiffractive beam profile,
splitting the emerging laser beam into a pair of partial beams polarized perpendicularly to one another at a birefringent polarizer element of the processing optical unit, and
focusing the partial beams onto focus zones in a focal plane in a region of the workpiece via a focusing optical unit of the processing optical unit,
wherein the focus zones at least partly overlap with each other.

Assignees

• Trumpf Laser & Systemtechnik Gmbh

Inventors

• Kumkar Malte
• Kleiner Jonas
• Grossmann Daniel
• Flamm Daniel

Classifications

• G02B27/283

  used for beam splitting or combining · CPC title

• G02B27/0944

  Diffractive optical elements, e.g. gratings, holograms (gratings per se G02B5/18; holograms used as optical elements per se G02B5/32) · CPC title

• G02B27/0927

  Systems for changing the beam intensity distribution, e.g. Gaussian to top-hat · CPC title

• G02B27/0905 Primary

  Dividing and/or superposing multiple light beams · CPC title

• B23K26/0652

  comprising prisms · CPC title