Surgical robot system, external force estimation device, and computer readable storage medium

Patent metadata

Field	Value
Publication number	US-12232833-B2
Application number	US-202217721900-A
Country	US
Kind code	B2
Filing date	Apr 15, 2022
Priority date	Oct 17, 2019
Publication date	Feb 25, 2025
Grant date	Feb 25, 2025

Abstract

A surgical robot system includes a surgical instrument including a shaft to be inserted through a trocar placed in a subject, an arm device that holds the surgical instrument and moves the surgical instrument with respect to the subject, a detector arranged at the arm device and configured to detect values of forces and torques acting on the surgical instrument; and a controller that calculates a value of a first external force that the surgical instrument receives from the trocar and a value of a second external force that is received from an object other than the trocar and that is abuttable on the surgical instrument, based on the values of forces and torques, and controls the arm device to move the surgical instrument, based on the value of the first external force and the value of the second external force.

First claim

What is claimed is:

1. A surgical robot system comprising:
a surgical instrument including a shaft that is configured to be inserted through a trocar placed in a subject;
an arm device configured to hold the surgical instrument and to move the surgical instrument with respect to the subject;
a detector arranged at the arm device and configured to detect values of forces and torques acting on the surgical instrument; and
a controller configured to calculate a value of a first external force that the surgical instrument receives from the trocar and a value of a second external force that the surgical instrument receives from an object other than the trocar and that is abuttable on the surgical instrument, based on the values of the forces and torques, and based on a value of a resistance force acting between the trocar and the shaft, and configured to control the arm device to move the surgical instrument, based on the value of the first external force and the value of the second external force,
wherein the surgical robot system further comprises:
a treatment tool provided at a distal end of the shaft of the surgical instrument:
a drive portion configured to drive the treatment tool of the shaft of the surgical instrument; and
a distal end external force detector configured to detect a value of a distal end external force acting on the treatment tool at the distal end of the surgical instrument,
wherein the arm device comprises a holder configured to hold the surgical instrument,
wherein the detector is arranged between the drive portion and the holder, and
wherein the controller calculates a value of a shaft external force that is an external force in the shaft received from an object other than the treatment tool and the trocar and that is abuttable on the surgical instrument, based on the value of the second external force and the value of the distal end external force, and controls the arm device to move the surgical instrument, based on the value of the first external force, the value of the second external force, and the value of the shaft external force.

2. The surgical robot system according to claim 1 , wherein the detector detects the values of:
a length-direction force acting in a length direction of the shaft,
a length-direction torque acting about the length direction,
a first intersecting-direction force acting in a first intersecting direction that intersects with the length direction,
a first intersecting-direction torque acting about the first intersecting direction,
a second intersecting-direction force acting in a second intersecting direction that intersects with the length direction and with the first intersecting direction, and
a second intersecting-direction torque acting about the second intersecting direction; and
the controller is configured to calculate the value of the first external force that the surgical instrument receives from the trocar and the value of the second external force that the surgical instrument receives from the object other than the trocar and that is abuttable on the surgical instrument, based on the values of the length-direction force, the first intersecting-direction force, the second intersecting-direction force, the length-direction torque, the first intersecting-direction torque, and the second intersecting-direction torque, and based on the value of the resistance force acting between the trocar and the shaft.

3. The surgical robot system according to claim 1 , wherein the arm device is configured to move the surgical instrument with six degrees of freedom.

4. The surgical robot system according to claim 1 , wherein the arm device comprises:
a rotating portion fixed to a base, the rotating portion comprising a first actuator that generates a driving force to rotate the rotating portion about a vertical axis;
a first arm;
a first arm rotating portion arranged between the rotating portion and the first arm and comprising a second actuator that generates a driving force to rotate the first arm rotating portion about a horizontal axis;
a second arm;
a second arm rotating portion arranged between the first arm and the second arm and comprising a third actuator that generates a driving force to rotate the second arm rotating portion about a horizontal axis;
a gimbal portion arranged between the second arm and the holder and comprising a first joint and a second joint having respective rotation axes which intersect and a fourth actuator and a fifth actuator configured to rotate the first joint and the second joint respectively; and
a drive portion configured to drive the surgical instrument,
wherein the detector is provided between the holder and the drive portion.

5. The surgical instrument according to claim 4 , wherein the controller controls at least one of the first actuator, the second actuator, the third actuator, the fourth actuator or the fifth actuator, to move the surgical instrument, based on the value of the first external force and the value of the second external force.

6. A surgical robot system comprising:
a surgical instrument including a shaft that is configured to be inserted through a trocar placed in a subject:
an arm device configured to hold the surgical instrument and to move the surgical instrument with respect to the subject:
a detector arranged at the arm device and configured to detect values of forces and torques acting on the surgical instrument:
a controller configured to calculate a value of a first external force that the surgical instrument receives from the trocar and a value of a second external force that the surgical instrument receives from an object other than the trocar and that is abuttable on the surgical instrument, based on the values of the forces and torques, and based on a value of a resistance force acting between the trocar and the shaft, and configured to control the arm device to move the surgical instrument, based on the value of the first external force and the value of the second external force;
a storage section that stores, for each of a plurality of types of trocar, a value of a resistance force that acts between the trocar and the shaft in association with the type of the trocar; and
a selector configured to select a type of the trocar from among the plurality of types of trocars,
wherein the controller acquires, from the storage section, the value of the resistance force for the type of the trocar selected by the selector, and calculates the first external force and the second external force based on the value of the resistance force acquired.

7. An external force estimation device comprising at least one central processing unit configured to at least:
receive values of forces and torques detected by a detector provided at an arm device, the arm device being detachably connected to a surgical instrument having a shaft that is inserted through a trocar placed in a subject;
calculate a value of a first external force that the surgical instrument receives from the trocar and a value of a second external force that the surgical instrument receives from an object other than the trocar and that is abuttable on the surgical instrument, based on the values of the forces and torques, and based on a value of a resistance force acting between the trocar and the shaft; and
transmit, to the arm device, control signals to control the arm device to move the surgical instrument, based on the value of the first external force and the value of the second external force,
wherein the at least one central processing unit is configured to:
receive, from a distal end external force detector, a value of a distal end external force acting on a treatment tool at a distal end of the surgical instrument:
calculate a value of a shaft external force that is

Assignees

• Riverfield Inc

Inventors

• HARAGUCHI Daisuke
• Tadano Kotaro
• Aizawa Koki

Classifications

• B25J13/085

  Force or torque sensors (B25J13/082, B25J13/084 take precedence) · CPC title

• A61B90/50

  Supports for surgical instruments, e.g. articulated arms · CPC title

• A61B2034/305

  Details of wrist mechanisms at distal ends of robotic arms · CPC title

• A61B2090/066

  for measuring torque · CPC title

• A61B2090/064

  for measuring force, pressure or mechanical tension · CPC title