Systems and methods to mitigate electrical voltage on a rotating shaft immersed in oil

Patent metadata

Field	Value
Publication number	US-12231007-B2
Application number	US-202117358265-A
Country	US
Kind code	B2
Filing date	Jun 25, 2021
Priority date	Jul 1, 2020
Publication date	Feb 18, 2025
Grant date	Feb 18, 2025

Abstract

Systems and methods to mitigate electrical voltage on a rotating shaft in an oil rich environment exposed to a viscous fluid or immersed in oil are disclosed. An example grounding brush assembly includes a plurality of conductive filaments configured to extend through the viscous medium surrounding the rotating shaft to be in electrical contact with the rotating shaft when the brush assembly is disposed proximate the shaft.

First claim

What is claimed is:

1. A grounding brush assembly to mitigate electric current in a rotating shaft in the presence of a viscous medium, the grounding brush assembly comprising a first conductive filament having a first length and a second conductive filament having a second length, the first and second conductive filaments extending in a common direction radially inward toward the rotating shaft,
wherein the first and second conductive filaments are configured to extend through the viscous medium surrounding the rotating shaft to be in physical and electrical contact with the rotating shaft when the brush assembly is disposed proximate the rotating shaft.

2. The grounding brush assembly as defined in claim 1 , wherein the viscous medium comprises an oil.

3. The grounding brush assembly as defined in claim 1 , wherein the viscous medium is configured to be distributed about the shaft by force applied through contact with at least a portion of the first or second conductive filaments during rotation of the rotating shaft.

4. The grounding brush assembly as defined in claim 1 , wherein the first conductive filament has first length greater than a second length of the second conductive filament.

5. The grounding brush assembly as defined in claim 1 , further comprising a body having an inner diameter, wherein the first and second plurality of conductive fibers extend from the inner diameter towards a surface of the rotating shaft.

6. A grounding brush assembly to mitigate electric current in a rotating shaft in the presence of an oil, the grounding brush assembly comprising:
a first plurality of conductive filaments having a first length and a first stiffness; and
a second plurality of conductive filaments having a second length and a second stiffness, wherein the first and second plurality of conductive filaments are configured to extend in a common direction radially inward toward the rotating shaft through the oil to be in physical contact and electrical continuity with the rotating shaft when the brush assembly is disposed proximate the rotating shaft.

7. The grounding brush assembly as defined in claim 6 , wherein the first plurality of conductive filaments has a first diameter or a first length, and the second plurality of conductive filaments has a second diameter or a second length.

8. The grounding brush assembly as defined in claim 6 , wherein the brush assembly is configured to be mounted on the shaft, and the first or second plurality of conductive filaments are configured to extend from an interior diameter of the assembly radially inward toward the rotating shaft.

9. The grounding brush assembly as defined in claim 8 , wherein the first and second plurality of conductive filaments are equally distributed about the inner diameter.

10. The grounding brush assembly as defined in claim 8 , wherein the first plurality of conductive filaments is distributed about the inner diameter with a first distribution pattern, and the second plurality of conductive filaments is distributed about the inner diameter with a second distribution pattern different from the first distribution pattern.

11. The grounding brush assembly as defined in claim 8 , wherein the first plurality of conductive filaments are distributed about the inner diameter with a first density, and the second plurality of conductive filaments are distributed about the inner diameter with a second density.

12. The grounding brush assembly as defined in claim 6 , wherein the oil creates a film between the shaft and one or more of the first or second plurality of conductive filaments.

13. The grounding brush assembly as defined in claim 6 , wherein the oil is configured to be displaced about the shaft by force applied through contact with at least a portion of the first plurality of conductive filaments and the second plurality of conductive filaments during rotation of the shaft.

14. The grounding brush assembly as defined in claim 13 , wherein contact between the first plurality of conductive filaments and the oil results in a first force against the oil, and contact between the second plurality of conductive filaments and the oil results in a second force against the oil during rotation of the shaft.

15. The grounding brush assembly as defined in claim 6 , wherein one or more of the first plurality of conductive filaments or the second plurality of conductive filaments comprises a composite fiber.

16. The grounding brush assembly as defined in claim 6 , wherein the first or second plurality of conductive filaments comprise at least one of carbon fiber, nickel, stainless steel, a woven fiber, or a conductive plastic.

17. The grounding brush assembly as defined in claim 6 , wherein the first or second plurality of conductive filaments are configured to be in electrical contact with the shaft by at least one of direct contact with the shaft, via a shaft collar, via a shaft extension, via a shaft stub, or via a gearbox.

18. The grounding brush assembly as defined in claim 6 , further configured to be coupled to an electrical ground to provide an electrical path between the shaft and the electrical ground.

19. A brush assembly to distribute a fluid lubricant about a rotating shaft, wherein the brush assembly comprises:
a body having an inner channel;
a first plurality of filaments having a first length distributed along a first radial position within the channel; and
a second plurality of filaments having a second length distributed along a second radial position within the channel,
wherein the first and second plurality of filaments are configured to extend in a common direction radially inward toward the rotating shaft and to physically contact and maintain electrical continuity with the rotating shaft when the brush assembly is disposed proximate the rotating shaft to generate a pressure in the fluid lubricant to distribute the fluid lubricant about the rotating shaft in a film having a threshold thickness.

20. The brush assembly as defined in claim 19 , wherein the inner channel defined by an inner diameter, wherein the first and second plurality of filaments extend from the inner diameter towards a surface of the rotating shaft, the first plurality of filaments being distributed within the channel in a first pattern, and the second plurality of filaments being distributed within the channel in a second pattern.

Assignees

• Illinois Tool Works

Inventors

• Roman Matthew
• Nye Richard

Classifications

• H01R39/22 Primary

  incorporating lubricating or polishing ingredient · CPC title

• H01R39/12

  using bearing or shaft surface as contact surface · CPC title

• H02K11/40 Primary

  Structural association with grounding devices · CPC title

• H01R39/56

  Devices for lubricating or polishing slip-rings or commutators during operation of the collector · CPC title

• H01R39/48 Primary

  by air blast; by surrounding collector with non-conducting liquid or gas · CPC title