Joint for electrical cables and method for jointing

Patent metadata

Field	Value
Publication number	US-12230944-B2
Application number	US-202217731171-A
Country	US
Kind code	B2
Filing date	Apr 27, 2022
Priority date	Apr 30, 2021
Publication date	Feb 18, 2025
Grant date	Feb 18, 2025

Abstract

An insulation system for jointing of high voltage conductors has an inner layer made of a crosslinked first polymeric semiconducting material, an intermediate insulating layer made of a thermoplastic polymeric insulating material, and an outer layer made of a second polymeric semiconducting material. The insulation system is adapted for surrounding the electric conductor joint.

First claim

The invention claimed is:

1. A joint for joining a first electric cable and a second electric cable, each cable having an electric conductor and an insulation system surrounding the electr conductor, the insulation system having an inner semiconducting layer, an insulating layer and an outer semiconducting layer, wherein the end sections of the two electrical conductors form an electrical conductor joint;
the joint comprising:
an inner layer made of a crosslinked first polymeric semiconducting material, for surrounding the electric conductor joint,
an intermediate insulating layer made of a thermoplastic polymeric insulating material, covering an external surface of the inner semiconducting layer, and
an outer layer made of a second polymeric semiconducting material, covering an external surface of the insulating layer,
wherein the second polymeric semiconducting material is a thermoplastic semiconducting material.

2. The joint according to claim 1 , wherein at least one of the layers of the insulation system surrounding the electric conductor of the first and/or the second electrical cable is made of thermoplastic material.

3. The joint according to claim 2 , wherein the inner semiconducting layer and the outer semiconducting layer are made of thermoplastic material.

4. The joint according to claim 2 , wherein, for each cable the inner semiconducting layer, the insulating layer and the outer semiconducting layer are each made of thermoplastic material.

5. A method for manufacturing an electric cable joint, the method comprising the steps of:
a) providing a first and a second electric cables, each cable comprising an electric conductor
b) and an insulation system surrounding the electric conductor, the insulation system having an inner semiconducting layer ( 121 ; 221 ), an insulating layer and an outer semiconducting layer;
c) joining the respective terminal portions of the electric conductors of the first electric cable and of the second electric cable to form an electric conductor joint;
d) surrounding the electric conductor joint with a joint inner layer made of a crosslinked first polymeric semiconducting material;
e) surrounding the joint inner layer with a joint insulating layer made of a thermoplastic insulating material; and
f) surrounding the joint insulating layer with a joint outer layer made of a second polymeric semiconducting material,
wherein the second polymeric semiconducting material is a thermoplastic semiconducting material.

6. The method according to claim 5 , wherein the crosslinked first polymeric semiconducting material is applied by tape lapping and optionally degassed in step c) to form the joint inner layer.

7. The method according to claim 5 , wherein the thermoplastic insulating material is applied by any one of tape lapping, injection moulding, 3D-printing or as a pre-moulded part in step d) to form the joint insulating layer.

8. The method according to claim 5 , wherein the second polymeric semiconducting material is applied by any one of tape lapping, injection moulding, 3D-printing or as a pre-moulded part in step e) to form the joint insulating layer.

9. A cable comprising:
two cable sections and a joint, each cable section having an electric conductor and an insulation system surrounding the electric conductor, the insulation system having an inner semiconducting layer, an insulating layer and an outer semiconducting layer,
wherein the end sections of the two electrical conductors form an electrical conductor joint;
the joint comprising:
an inner layer made of a crosslinked first polymeric semiconducting material, for surrounding the electric conductor joint,
an intermediate insulating layer made of a thermoplastic polymeric insulating material, covering an external surface of the inner semiconducting layer, and
an outer layer made of a second polymeric semiconducting material, covering an external surface of the insulating layer
wherein the second polymeric semiconducting material is a thermoplastic semiconducting material.

10. The cable according to claim 9 , wherein at least one of the layers of the insulation system surrounding the electric conductor of at least one of the cable sections is made of thermoplastic material.

11. The cable according to claim 10 , wherein for each cable section the insulating layer and the outer semiconducting layer are made of thermoplastic material.

Assignees

• Nexans

Inventors

• Mauri Massimiliano
• Jarvid Erik Markus

Classifications

• H02G15/196

  having lapped insulation · CPC title

• H02G15/003

  Filling materials, e.g. solid or fluid insulation · CPC title

• H01R4/72

  using a heat shrinking insulating sleeve · CPC title

• H02G1/145 Primary

  Moulds · CPC title

• H02G1/14 Primary

  for joining or terminating cables · CPC title