Electrochemical element, electrochemical module, electrochemical device, and energy system

Patent metadata

Field	Value
Publication number	US-12230847-B2
Application number	US-202017599346-A
Country	US
Kind code	B2
Filing date	Mar 27, 2020
Priority date	Mar 29, 2019
Publication date	Feb 18, 2025
Grant date	Feb 18, 2025

Abstract

In the electrochemical element, a plate-like support includes an internal passage through which a first gas flows, a gas-permeable portion, and an electrochemical reaction portion in which a film-like electrode layer, a film-like electrolyte layer, and a film-like counter electrode layer are stacked so as to entirely or partially cover the gas-permeable portion. The internal passage includes a plurality of auxiliary passages through which the first gas flows in a predetermined flowing direction, and a distribution portion provided on the upstream side of the plurality of auxiliary passages in the flowing direction of the first gas. The plate-like support includes a supply structure that is located between the distribution portion and the auxiliary passages in the flowing direction. The first gas is temporarily stored in the distribution portion and supply of the first gas from the distribution portion to the plurality of auxiliary passages is limited.

First claim

The invention claimed is:

1. An electrochemical element comprising:
a conductive plate-like support provided with an internal passage therein, the internal passage being configured such that a first gas that is one of reducing component gas and an oxidative component gas flows through the internal passage,
wherein the plate-like support comprises:
a gas-permeable portion through which gas is permeable between the internal passage, which is located inside the plate-like support, and the outside; and
an electrochemical reaction portion that is formed by stacking at least a film-like electrode layer, a film-like electrolyte layer, and a film-like counter electrode layer in the stated order in a predetermined stacking direction so as to entirely or partially cover the gas-permeable portion,
wherein the internal passage comprises a plurality of auxiliary passages through which the first gas flows in a predetermined flowing direction, and a distribution portion that is provided on an upstream side of the plurality of auxiliary passages in the flowing direction of the first gas,
wherein the plate-like support comprises a supply structure that is located between the distribution portion and the plurality of auxiliary passages in the flowing direction and in which the first gas is temporarily stored in the distribution portion and supply of the first gas from the distribution portion to the plurality of auxiliary passages is limited,
wherein the supply structure comprises a supply passing portion through which the first gas flows from the distribution portion to the plurality of auxiliary passages, and a supply preventing portion that prevents the first gas from flowing from the distribution portion to the plurality of auxiliary passages,
wherein the plate-like support comprises a plurality of auxiliary passage forming portions that form the plurality of auxiliary passages, and a plurality of partitioning portions that are each provided between adjacent auxiliary passage forming portions to separate adjacent auxiliary passages, and
wherein the plurality of partitioning portions are arranged such that at least one of the partitioning portions corresponds to the supply passing portion in the flowing direction.

2. The electrochemical element according to claim 1 ,
wherein the plurality of auxiliary passages formed by the plurality of auxiliary passage forming portions are arranged such that at least one of the auxiliary passages corresponds to the supply preventing portion in the flowing direction.

3. The electrochemical element according to claim 1 ,
wherein the location of the supply preventing portion in the stacking direction differs from locations of the distribution portion and the supply passing portion in the stacking direction.

4. The electrochemical element according to claim 3 ,
wherein locations of the partitioning portions in the stacking direction differ from locations of the auxiliary passage forming portions in the stacking direction.

5. The electrochemical element according to claim 1 ,
wherein the internal passage comprises a confluence portion that is provided on a downstream side of the plurality of auxiliary passages in the flowing direction of the first gas, and
wherein the plate-like support comprises a discharge structure that is located between the plurality of auxiliary passages and the confluence portion in the flowing direction and with which discharge of the first gas from the plurality of auxiliary passages to the confluence portion is limited.

6. The electrochemical element according to claim 5 ,
wherein the discharge structure comprises a discharge passing portion through which the first gas flows from the plurality of auxiliary passages to the confluence portion, and a discharge preventing portion that prevents the first gas from flowing from the plurality of auxiliary passages to the confluence portion.

7. The electrochemical element according to claim 6 ,
wherein the plurality of auxiliary passages formed by the plurality of auxiliary passage forming portions are arranged such that at least one of the auxiliary passages corresponds to the discharge preventing portion in the flowing direction.

8. The electrochemical element according to claim 7 ,
wherein the plurality of partitioning portions are arranged such that at least one of the partitioning portions corresponds to the discharge passing portion in the flowing direction.

9. An electrochemical module comprising:
a plurality of the electrochemical elements according to claim 1 , the electrochemical elements being stacked in the predetermined stacking direction with annular sealing portions for passing the first gas interposed between the electrochemical elements.

10. The electrochemical module according to claim 9 ,
wherein the first gas is introduced into the internal passage via the annular sealing portions, and
wherein a flowing portion through which a second gas flows is formed between electrochemical elements that are adjacent to each other in the stacking direction, the second gas being the other of the reducing component gas and the oxidative component gas.

11. The electrochemical module according to claim 9 ,
wherein a first electrochemical element and a second electrochemical element of the plurality of electrochemical elements are adjacently stacked,
wherein the first gas is introduced into the internal passage of the plate-like support via the annular sealing portions, and
wherein the plate-like support included in the first electrochemical element and the plate-like support included in the second electrochemical element are opposed to each other, an outer face of the plate-like support included in the first electrochemical element on which the electrochemical reaction portion is arranged is electrically connected to an outer face of the plate-like support included in the second electrochemical element that is different from an outer face on which the electrochemical reaction portion is arranged, and a flowing portion through which a second gas flows is formed between the two adjacent outer faces along the two outer faces, the second gas being the other of the reducing component gas and the oxidative component gas.

12. The electrochemical module according to claim 11 ,
wherein the plate-like support of each electrochemical element comprises a first penetrated portion that forms a supply passage through which the first gas flows, and
wherein the first penetrated portion of each electrochemical element is in communication with an annular hole of an annular sealing portion that is interposed between adjacent electrochemical elements.

13. The electrochemical module according to claim 12 , further comprising,
a first annular sealing portion in the flowing portion serving as the annular sealing portion for separating the first penetrated portion formed in each of the two outer faces from the flowing portion, and
wherein the supply passage for supplying the first gas to the internal passage is formed by the first penetrated portion and the first annular sealing portion.

14. The electrochemical module according to claim 12 ,
wherein the plate-like support comprises a second penetrated portion that forms a discharge passage through which the first gas that has passed through the internal passage flows to the outside of the plate-like support in a surface penetration direction,
wherein the electrochemical module further comprises, in the flowing portion, a second annular sealing portion serving as the annular sealing portion for separating the second penetrated portion formed in each of the two outer faces from the flowing

Assignees

• Osaka Gas Co Ltd

Inventors

• Ohnishi Hisao
• Mori Tetsuya
• Echigo Mitsuaki

Classifications

• C01B2203/1241

  Natural gas or methane · CPC title

• C01B2203/066

  with fuel cells · CPC title

• C01B2203/0205

  containing a reforming step · CPC title

• C01B3/34

  by reaction of hydrocarbons with gasifying agents · CPC title

• H01M8/2484 Primary

  characterised by external manifolds · CPC title