Method of manufacturing an all-solid-state battery electrode and an all-solid-state battery electrode manufactured thereby

Patent metadata

Field	Value
Publication number	US-12230804-B2
Application number	US-202117544605-A
Country	US
Kind code	B2
Filing date	Dec 7, 2021
Priority date	May 25, 2021
Publication date	Feb 18, 2025
Grant date	Feb 18, 2025

Abstract

A method of manufacturing an all-solid-state battery electrode, an all-solid-state battery electrode manufactured by the method, and an all-solid-state battery including the electrode are disclosed. In the method, a specific type of binder included in the electrode is prepared in a fiber form by applying pressure to the binder under specific conditions, so that the fiber-form binder thus prepared has an average fineness that satisfies a specific range. Therefore, the all-solid-state battery including the electrode has an advantage of having high capacity even in the case of electrode thickening for high loading.

First claim

What is claimed is:

1. A method of manufacturing an all-solid-state battery electrode, the method comprising:
preparing a mixture comprising a solid-state electrolyte, an active material, and a conductive material;
adding a binder to the mixture so as to be dispersed therein; and
primarily roll-pressing to the mixture in which the binder is dispersed to manufacture a sheet-form electrode as the all-solid-state battery electrode,
wherein the binder included in the sheet-form electrode has a fiber form,
wherein the binder having the fiber form has an average fineness of 20 to 50 nm,
wherein the primarily roll-pressing is performed under a condition in which a press count is 55 to 145,
wherein the primarily roll-pressing is performed under a condition in which a press gap between rolls is 0.8 to 2.0 mm,
wherein the method further comprises:
additionally roll-pressing the sheet-form electrode on which the primarily roll-pressing is performed, under a condition in which a press gap of the additionally roll-pressing is smaller than the press gap of the primarily roll-pressing,

wherein the additionally roll-pressing is performed multiple times.

2. The method of claim 1 , wherein the mixture comprises:
20 to 30% by weight of the solid electrolyte;
65 to 75% by weight of the active material; and
3 to 7% by weight of the conductive material.

3. The method of claim 1 , wherein the adding of the binder to the mixture is performed by chopping up the binder so as to be uniformly dispersed in the mixture.

4. The method of claim 1 , wherein the binder is added and dispersed in the mixture in an amount of 0.5 to 3.0 parts by weight, with respect to 100 parts by weight of the mixture.

5. The method of claim 1 , wherein the binder comprises polytetrafluoroethylene (PTFE).

6. The method of claim 1 , wherein the additionally roll-pressing comprises:
secondarily roll-pressing the sheet-form electrode on which the primarily roll-pressing is performed, under a condition in which a press gap of the secondarily roll-pressing is smaller than the press gap of the primarily roll-pressing,
tertiarily roll-pressing the sheet-form electrode on which the secondarily roll-pressing is performed, under a condition in which a press gap of the tertiarily roll-pressing is smaller than the press gap of the secondarily roll-pressing.

Assignees

• Hyundai Motor Co Ltd
• Kia Corp
• Korea Electronics Technology

Inventors

• Lim Jae Min
• Kim Yong Gu
• Min Hong Seok
• Lee Sang Heon
• Kim Sa Heum
• Kim Yun Sung
• Yu Ji Sang
• Kim Kyung Su
• Jeong Goo Jin
• Cho Woo Suk

Classifications

• H01M4/0416

  involving impregnation with a solution, dispersion, paste or dry powder (H01M4/0438 takes precedence) · CPC title

• H01M4/0435

  Rolling or calendering · CPC title

• H01M4/364

  as mixtures · CPC title

• H01M2300/0068

  inorganic · CPC title

• H01M10/0562 Primary

  Solid materials · CPC title