Computer implemented method of determining a base curve for a spectacle lens and method of manufacturing a spectacle lens

Patent metadata

Field	Value
Publication number	US-12228803-B2
Application number	US-201916657497-A
Country	US
Kind code	B2
Filing date	Oct 18, 2019
Priority date	Apr 21, 2017
Publication date	Feb 18, 2025
Grant date	Feb 18, 2025

Abstract

A computer-implemented method of determining a base curve value representing a base curve for a front surface of a spectacle lens is disclosed. The method includes receiving individual prescription data and determining the base curve value for the front surface of the spectacle lens based on the prescription data. In particular, the base curve value is calculated from the received prescription data based on a functional relationship between one or more values included in the prescription data and the base curve value.

First claim

What is claimed is:

1. A computer-implemented method of determining one base curve value or two base curve values representing a base curve for a front surface of a spectacle lens, the method comprising:
receiving frame data including frame rim data;
determining the one base curve value or the two base curve values for the front surface of the spectacle lens from the received frame data by:
calculating the one base curve value or the two base curve values from the received frame data by a fit of a freeform surface to be formed on the front surface to a curve, or to points of the curve, which represents the frame rim data,
wherein the one base curve value or the two base curve values are given by an average curvature of the freeform surface or a mean curvature of the freeform surface at a reference point;
varying a curvature of the back surface until a calculated power of the spectacle lens coincides with a prescribed power for correcting an ametropia of a wearer of the spectacle lens with the average curvature or the mean curvature of the freeform surface to be formed on the front surface; and
optimizing the freeform surface to be formed on the front surface by ray-tracing without changing the average curvature or the mean curvature, respectively, so that the front surface maintains the one base curve value or the two base curve values.

2. The computer-implemented method of claim 1 , wherein the curve, or the points of the curve, which represents the frame rim data, is obtained by measuring points on a front edge of a demonstration lens or on a front surface of a frame rim or an inner edge of the front surface of the frame rim or a groove of a frame.

3. The computer-implemented method of claim 1 , further comprising:
selecting points from the curve, the selected points representing the curve;
determining a freeform surface that fits to the selected points,
calculating the one base curve value or the two base curve values from the determined freeform surface.

4. The computer-implemented method of claim 3 , wherein determining the freeform surface that fits to the selected points includes determining the freeform surface that best fits to the selected points.

5. The computer-implemented method of claim 3 , wherein determining the freeform surface that fits or best fits to the selected points includes determining the freeform surface that fits or best fits in a specified domain to the selected points.

6. A method of manufacturing a spectacle lens comprising:
providing frame data including frame rim data for the spectacle lens to be manufactured;
providing a spectacle lens element having a front surface and a rear surface;
determining one base curve value or two base curve values for the front surface of the spectacle lens element based on the frame data by:
calculating the one base curve value or the two base curve values from the received frame data by a fit of a freeform surface to be formed on the front surface to a curve, or to points of a curve, which represents the frame rim data,
wherein the one base curve value or the two base curve values are given by an average curvature of the freeform front surface or a mean curvature of the freeform front surface at a reference point,
varying a curvature of the back surface until a calculated power of the spectacle lens coincides with a prescribed power for correcting an ametropia of a wearer of the spectacle lens with the average curvature or the mean curvature of the freeform surface to be formed on the front surface;
optimizing the freeform surface to be formed on the front surface by ray-tracing without changing the average curvature or the mean curvature, respectively, so that the front surface maintains the one base curve value or the two base curve values,
wherein the providing the spectacle lens element includes determining the front surface and the rear surface of the spectacle lens element so as to obtain the spectacle lens with the one base curve or the two base curve values with the one determined base curve value or the two base curve values on the front surface; and
machining the front surface and the rear surface of the spectacle lens element based on the frame data and on the one determined base curve value or the two base curve values on the front surface.

7. A computer program comprising:
a program code stored on a non-transitory computer readable medium;
the program code being configured to, when the computer program is loaded or executed in a computer:
receive frame data including frame rim data;
determine the one base curve value or the two base curve values for the front surface of a spectacle lens from the received frame data by:
calculating the one base curve value or the two base curve values from the received frame data by a fit of a freeform surface to be formed on the front surface to a curve, or to points of the curve, which represents the frame rim data,
wherein the one base curve value or the two base curve values are given by an average curvature of the freeform surface or a mean curvature of the freeform surface at a reference point;
varying a curvature of the back surface until a calculated power of the spectacle lens coincides with a prescribed power for correcting an ametropia of a wearer of the spectacle lens with the average curvature or the mean curvature of the freeform surface to be formed on the front surface; and
optimizing the freeform surface to be formed on the front surface by ray-tracing without changing the average curvature or the mean curvature, respectively, so that the front surface maintains the one base curve value or the two base curve values.

Assignees

• Zeiss Carl Vision Int Gmbh

Inventors

• Welscher Markus
• Wietschorke Helmut
• Sauer Ralf-Roland
• Winter Christoph

Classifications

• G02C7/063

  Shape of the progressive surface · CPC title

• G02C7/027

  considering wearer's parameters · CPC title

• G02C7/02 Primary

  Lenses; Lens systems {; Methods of designing lenses} · CPC title

• G02C2202/08

  Series of lenses, lens blanks · CPC title

• G02C7/028 Primary

  Special mathematical design techniques · CPC title