Cascade unit and refrigeration system

Patent metadata

Field	Value
Publication number	US-12228322-B2
Application number	US-202418621484-A
Country	US
Kind code	B2
Filing date	Mar 29, 2024
Priority date	Sep 30, 2021
Publication date	Feb 18, 2025
Grant date	Feb 18, 2025

Abstract

A cascade unit is a cascade unit of a refrigeration system including a first circuit, a second circuit, and a cascade heat exchanger. The first circuit includes a first connecting portion that connects a first pipe and a second pipe extending from the cascade heat exchanger, of the first pipe and the second pipe connecting a first heat exchanger and the cascade heat exchanger), to the first pipe and the second pipe extending from the first heat exchanger inside or outside a cascade casing. The second circuit includes a second connecting portion that connects a liquid pipe and gas pipes extending from the cascade heat exchanger, among the liquid pipe and the gas pipes connecting second heat exchangers and the cascade heat exchanger, to the liquid pipe and the gas pipes extending from the second heat exchangers inside or outside the cascade casing.

First claim

The invention claimed is:

1. A cascade unit of a refrigeration system including
a first circuit through which a heat medium carrying heat flows, including a first heat exchanger that exchanges heat between a heat source and the heat medium,
a second circuit including a compressor that compresses a refrigerant and a second heat exchanger that exchanges heat between the refrigerant and indoor air, the refrigerant circulating the second circuit,
a cascade heat exchanger that exchanges heat between the heat medium in the first circuit and the refrigerant in the second circuit,
the cascade unit comprising:
the cascaded heat exchanger;
the compressor; and
a casing that accommodates the cascade heat exchanger and the compressor, wherein
the first circuit includes a first connecting portion that connects a first pipe and a second pipe extending from the cascade heat exchanger, the first pipe and the second pipe connecting the first heat exchanger and the cascade heat exchanger, to the first pipe and the second pipe extending from the first heat exchanger inside or outside the casing,
the second circuit includes a second connecting portion that connects a liquid pipe and a gas pipe extending from the cascade heat exchanger, the liquid pipe and the gas pipe connecting the second heat exchanger and the cascade heat exchanger, the liquid pipe and the gas pipe extending from the second heat exchanger inside or outside the casing,
the first connecting portion and the second connecting portion are disposed close to each other,
the casing has a side surface that extends in a first direction extending up and down and a second direction intersecting the first direction, and
the first connecting portion and the second connecting portion are located on one side with respect to a center of the side surface in the second direction when viewed from the side surface.

2. A cascade unit of a refrigeration system including
a first circuit through which a heat medium carrying heat flows, including a first heat exchanger that exchanges heat between a heat source and the heat medium, the heat medium including a first refrigerant,
a second circuit including a compressor that compresses a second refrigerant and a second heat exchanger that exchanges heat between the second refrigerant and indoor air, the second refrigerant circulating the second circuit,
a cascade heat exchanger that exchange heat between the heat medium in the first circuit and the second refrigerant in the second circuit,
the cascade unit comprising:
the cascaded heat exchanger;
the compressor; and
a casing that accommodates the cascade heat exchanger and the compressor, wherein
the first circuit includes a first connecting portion that connects a first pipe and a second pipe extending from the cascade heat exchanger, the first pipe and the second pipe connecting the first heat exchanger and the cascade heat exchanger, the first pipe and the second pipe extending from the first heat exchanger inside or outside the casing,
the second circuit includes a second connecting portion that connects a liquid pipe and a gas pipe extending from the cascade heat exchanger, the liquid pipe and the gas pipe connecting the second heat exchanger and the cascade heat exchanger, the liquid pipe and the gas pipe extending from the second heat exchanger inside or outside the casing,
the first connecting portion and the second connecting portion are disposed close to each other,
the first refrigerant includes at least one of an HFC refrigerant or an HFO refrigerant,
the second refrigerant includes carbon dioxide, and
a distance between the second connecting portion of the liquid pipe and the second connecting portion of the gas pipe is larger than a distance between the first connecting portion of the first pipe and the first connecting portion of the second pipe.

3. The cascade unit according to claim 2 , wherein
the second connecting portion includes a first shutoff valve and a second shutoff valve accommodated in the casing, and
the liquid pipe and the gas pipe extending from the second heat exchanger are respectively connected to the first shutoff valve and the second shutoff valve via a joint member.

4. The cascade unit according to claim 1 , wherein the casing is provided with a common opening in which the first pipe, the second pipe, the liquid pipe, and the gas pipe are located.

5. The cascade unit according to claim 1 , further comprising a fixing member that fixes the first connecting portion to the casing.

6. The cascade unit according to claim 1 , wherein
the casing has a bottom plate constituting a bottom surface, and
the first pipe, the second pipe, the liquid pipe, and the gas pipe are disposed at positions higher than the bottom plate by 17 mm or more.

7. The cascade unit according to claim 1 , wherein
the first connecting portion and the second connecting portion are located below a center in the up-down direction.

8. A refrigeration system comprising:
the cascade unit according to claim 1 ;
a first unit including the first heat exchanger; and
a second unit including the second heat exchanger, wherein
the first unit is disposed to a side of the cascade unit or disposed above the cascade unit.

9. The refrigeration system according to claim 8 , wherein the cascade unit and the first unit are disposed on a rooftop of a building.

10. The cascade unit according to claim 2 , wherein the casing is provided with a common opening in which the first pipe, the second pipe, the liquid pipe, and the gas pipe are located.

11. The cascade unit according to claim 3 , wherein the casing is provided with a common opening in which the first pipe, the second pipe, the liquid pipe, and the gas pipe are located.

12. The cascade unit according to claim 2 , further comprising a fixing member that fixes the first connecting portion to the casing.

13. The cascade unit according to claim 3 , further comprising a fixing member that fixes the first connecting portion to the casing.

14. The cascade unit according to claim 4 , further comprising a fixing member that fixes the first connecting portion to the casing.

15. The cascade unit according to claim 2 , wherein
the casing has a bottom plate constituting a bottom surface, and
the first pipe, the second pipe, the liquid pipe, and the gas pipe are disposed at positions higher than the bottom plate by 17 mm or more.

16. The cascade unit according to claim 3 , wherein
the casing has a bottom plate constituting a bottom surface, and
the first pipe, the second pipe, the liquid pipe, and the gas pipe are disposed at positions higher than the bottom plate by 17 mm or more.

17. The cascade unit according to claim 4 , wherein
the casing has a bottom plate constituting a bottom surface, and
the first pipe, the second pipe, the liquid pipe, and the gas pipe are disposed at positions higher than the bottom plate by 17 mm or more.

18. The cascade unit according to claim 5 , wherein
the casing has a bottom plate constituting a bottom surface, and
the first pipe, the second pipe, the liquid pipe, and the gas pipe are disposed at positions higher than the bottom plate by 17 mm or more.

19. The cascade unit according to claim 2 , wherein
the casing has a side surface extending in an up-down direction, and
the first connecting portion and the second connecting portion are located below a center in the up-down direction.

20. The cascade unit according to claim 3 , wherein
the casing has a side surface extendi

Assignees

• Daikin Ind Ltd

Inventors

• Saeki Kumiko
• Iyoshi Yuta
• Yamanoi Yoshiki

Classifications

• F25B41/40

  Fluid line arrangements · CPC title

• F24F1/06

  Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger · CPC title

• F25B2500/01

  Geometry problems, e.g. for reducing size · CPC title

• F25B49/02

  for compression type machines, plants or systems · CPC title

• F25B2313/0231

  with simultaneous cooling and heating · CPC title