Correcting pitch angle

Patent metadata

Field	Value
Publication number	US-12228107-B2
Application number	US-201917417082-A
Country	US
Kind code	B2
Filing date	Dec 3, 2019
Priority date	Dec 20, 2018
Publication date	Feb 18, 2025
Grant date	Feb 18, 2025

Abstract

A method of correcting a pitch angle deviation of a blade of a wind turbine is provided. First blade load measurements measured when the wind turbine was operating in a first operational mode are provided, and used to determine calibration parameters. Second blade load measurements measured when the wind turbine was operating in a second operational mode are provided, and the calibration parameters applied to determine calibrated blade load measurements. A pitch angle deviation of at least one blade of the turbine is estimated based on an identified difference between the calibrated blade load measurements, and a pitch angle is adjusted to correct for the pitch angle deviation.

First claim

The invention claimed is:

1. A method of correcting a pitch angle deviation of a blade of a wind turbine, the wind turbine comprising a plurality of blades, the method comprising:
providing first blade load measurements for each blade of the plurality of blades, wherein the first blade load measurements are measured during operation of the wind turbine in a first operational mode;
determining calibration parameters to correct for differences between the first blade load measurements of each blade;
providing second blade load measurements for each blade of the plurality of blades, wherein the second blade load measurements are measured during operation of the wind turbine in a second operational mode, wherein a wind speed experienced by the wind turbine is lower during the first operational mode than during the second operational mode;
applying the calibration parameters to the second blade load measurements to determine calibrated blade load measurements;
identifying a difference between the calibrated blade load measurements of each blade, and wherein identifying the difference between the calibrated blade load measurements comprises:
determining a target blade load by determining an average of the calibrated blade load measurements from each blade of the plurality of blades; and
identifying a difference between the calibrated blade load measurements of at least one blade and the target blade load;

estimating the pitch angle deviation of the at least one blade of the plurality of blades responsible for the identified difference, and wherein estimating the pitch angle deviation comprises estimating the pitch angle deviation for the at least one blade responsible for the difference between the calibrated blade load measurements of the at least one blade responsible and the target blade load; and
altering a pitch angle of the at least one blade to correct for the pitch angle deviation, wherein in altering the pitch angle of the at least one blade to correct for the pitch angle deviation, the plurality of blades are made to have a substantially same pitch error and one or more blades of the at least one blade become misaligned or further misaligned with respect to a pitch error of zero degrees after the altering of the pitch angle of the at least one blade, and
wherein identifying the difference between the calibrated blade load measurements of each blade comprises binning the calibrated blade load measurements for each blade according to a wind speed or pitch angle associated with each measurement.

2. The method of claim 1 , wherein the pitch angle deviation is estimated for each blade of the wind turbine, and wherein the pitch angle of each of the blades is adjusted to correct for the respective pitch angle deviation.

3. The method of claim 1 , wherein determining the target blade load comprises:
identifying a blade of the plurality of blades as a master blade; and
setting the calibrated blade load measurements for the master blade as the target blade load.

4. The method of claim 1 , wherein estimating the pitch angle deviation of the at least one blade comprises:
modelling differences in blade load measurements expected for the at least one blade for given pitch angle deviations of the at least one blade; and
comparing the modelled differences to the identified difference to estimate the pitch angle deviation of the at least one blade.

5. The method of claim 4 , wherein estimating the pitch angle deviation of the at least one blade further comprises:
estimating from the comparison of the modelled differences to the identified difference at least one of a magnitude or a direction of pitch angle adjustment needed to correct for the identified difference.

6. The method of claim 1 , wherein altering a pitch angle of the at least one blade to correct for the pitch angle deviation comprises:
incrementally altering the pitch angle of the at least one blade; and
re-estimating a pitch angle deviation of the at least one blade.

7. The method of claim 6 , wherein in incrementally altering the pitch angle of the at least one blade, a size of an increment used to alter the pitch angle of the at least one blade is incrementally reduced.

8. The method of claim 6 , wherein in incrementally altering the pitch angle of the at least one blade, a size of an increment used to alter the pitch angle of the at least one blade is implemented as a proportion of the estimated pitch angle deviation.

9. The method of claim 1 , wherein:
during the first operational mode the wind turbine is operated at idle; and
during the second operational mode the wind turbine is operated at partial load or at full load.

10. The method of claim 1 , wherein determining the calibration parameters comprises binning the measurements of the first blade load measurements for each blade according to a rotation angle of the blade associated with the respective measurement.

11. The method of claim 1 , wherein:
during the first operational mode the wind turbine is operated at a partial load; and
during the second operational mode the wind turbine is operated at a full load.

12. The method of claim 11 , wherein determining the calibration parameters comprises binning the measurements of the first blade load measurements for each blade according to a wind speed associated with the respective measurement.

13. The method of claim 1 , wherein the average is determined as a function of angular position in a rotor plane.

14. The method of claim 1 , wherein in altering the pitch angle of the at least one blade to correct for the pitch angle deviation so the plurality of blades are made to have the substantially same pitch error, a total power output of the wind turbine is increased.

15. A wind turbine, comprising:
a plurality of blades, each blade of the plurality of blades associated with a respective blade load sensor;
a pitch adjustment mechanism configured to adjust a pitch of each blade of the plurality of blades; and
a control system configured to receive blade load measurements from the blade load sensors, and to control the pitch adjustment mechanism;
wherein the control system comprises a processor configured to perform an operation to correct a pitch angle deviation of at least one of the plurality of blades, the operation, comprising:
providing first blade load measurements for each blade of the plurality of blades, wherein the first blade load measurements are measured during operation of the wind turbine in a first operational mode;
determining calibration parameters to correct for differences between the first blade load measurements of each blade of the plurality of blades;
providing second blade load measurements for each blade of the plurality of blades, wherein the second blade load measurements are measured during operation of the wind turbine in a second operational mode, wherein a wind speed experienced by the wind turbine is lower during the first operational mode than during the second operational mode;
applying the calibration parameters to the second blade load measurements to determine calibrated blade load measurements;
identifying a difference between the calibrated blade load measurements of each blade of the plurality of blades, and wherein identifying the difference between the calibrated blade load measurements comprises:
determining a target blade load by determining an average of the calibrated blade load measurements from each blade of the plurality of blades; and
identifying a difference between the calibrated blade load measurements of at least one blade and the target blade load;

estimating the pitch

Assignees

• Vestas Wind Sys As

Inventors

• Nielsen Johnny
• Van Schelve Jens
• Marcos Goncalo Lucas
• Hilton Dan
• Kiib Kristian

Classifications

• F05B2270/802

  Calibration thereof · CPC title

• F05B2270/331

  Mechanical loads · CPC title

• F05B2270/328

  Blade pitch angle · CPC title

• F05B2260/70

  Adjusting of angle of incidence or attack of rotating blades · CPC title

• Y02E10/72

  Wind turbines with rotation axis in wind direction · CPC title