Heater, manufacturing apparatus for manufacturing glass article, and manufacturing method for manufacturing glass article

Patent metadata

Field	Value
Publication number	US-12227443-B2
Application number	US-202017098983-A
Country	US
Kind code	B2
Filing date	Nov 16, 2020
Priority date	Jun 22, 2018
Publication date	Feb 18, 2025
Grant date	Feb 18, 2025

Abstract

According to the present invention, provided is a heater including a heat generating member being conductive and configured to radiate heat rays by being fed with electric power, a tubular member constituted by a metal and accommodating the heat generating member, and an intermediate member arranged between the heat generating member and the tubular member and constituted by an electrically insulating material, wherein the intermediate member is arranged and/or configured to allow, among the heat rays radiated from the heat generating member, at least light having a wavelength of from 1 μm to 2 μm to pass through the intermediate member to reach the tubular member.

First claim

What is claimed is:

1. A heater, comprising:
a heat generating member being conductive and configured to radiate heat rays by being fed with electric power;
a tubular member constituted by a metal and accommodating the heat generating member; and
an intermediate member arranged between the heat generating member and the tubular member and constituted by an electrically insulating material,
wherein the intermediate member is arranged and/or configured to allow a portion of the heat rays radiated from the heat generating member to pass through the intermediate member to reach the tubular member, the portion of the heat rays including at least light having a wavelength of from 1 μm to 2 μm,
wherein the tubular member has an inner diameter of D1, the intermediate member has an outer diameter of D2 and an inner diameter of D3, the heat generating member has an outer diameter of D4, and
(D1−D4) is three times or less of (D2−D3), or (D2−D3)/2 is in a range of 0.5 mm to 5 mm.

2. The heater according to claim 1 , wherein the intermediate member is constituted by a ceramic tube having a transmittance of 50% or more with respect to the light having the wavelength of from 1 μm to 2 μm.

3. The heater according to claim 1 , wherein the intermediate member includes a single continuous ring-shaped ceramic.

4. The heater according to claim 3 , wherein the intermediate member is of such a material and a shape that 50% or more of the light having the wavelength of from 1 μm to 2 μm radiated from the heat generating member reaches the tubular member.

5. The heater according to claim 2 , wherein the intermediate member is constituted by sapphire.

6. The heater according to claim 1 , wherein the intermediate member has a volume resistivity of 10 10 Ωm or more at a room temperature.

7. The heater according to claim 1 , wherein in a cross section of the heater, a maximum distance between the heat generating member and the tubular member is three times or less of a thickness of the intermediate member.

8. The heater according to claim 1 , wherein in a cross section of the heater, a maximum distance between the intermediate member and the tubular member is less than twice a thickness of the intermediate member.

9. The heater according to claim 1 , wherein in a cross section of the heater, a maximum distance between the heat generating member and the intermediate member is less than twice a thickness of the intermediate member.

10. The heater according to claim 1 , wherein the heat generating member is coiled.

11. The heater according to claim 1 , wherein the heat generating member is constituted by a material containing one or more selected from molybdenum, tungsten, tantalum, niobium, iridium, platinum, and rhodium.

12. The heater according to claim 1 , wherein the tubular member is constituted by a material containing one or more selected from platinum, tungsten, iridium, and molybdenum.

13. The heater according to claim 1 , wherein the heater has an approximate rod shape having two heater end portions, and
wherein lead wires electrically connected to respective end portions of the heat generating member extend from the respective heater end portions.

14. The heater according to claim 1 , wherein the heater has an approximate rod shape having two heater end portions, and
wherein lead wires electrically connected to respective end portions of the heat generating member extend from one of the heater end portions.

15. A manufacturing apparatus for manufacturing a glass product, comprising:
a melting unit configured to melt a glass material to form molten glass; and
a forming unit configured to make formed glass from the molten glass,
wherein a heater is provided in any given unit disposed between the melting unit and the forming unit, the any given unit not including the forming unit,

wherein the heater includes:
a heat generating member being conductive and configured to radiate heat rays by being fed with electric power;
a tubular member constituted by a metal and accommodating the heat generating member; and
an intermediate member provided between the heat generating member and the tubular member and constituted by an electrically insulating material,
wherein the intermediate member is arranged and/or configured to allow a portion of the heat rays radiated from the heat generating member to pass through the intermediate member to reach the tubular member, the portion of the heat rays including at least light having a wavelength of from 1 μm to 2 μm,
wherein the tubular member has an inner diameter of D1, the intermediate member has an outer diameter of D2 and an inner diameter of D3, the heat generating member has an outer diameter of D4, and
(D1−D4) is three times or less of (D2−D3), or (D2−D3)/2 is in a range of 0.5 mm to 5 mm.

16. The manufacturing apparatus according to claim 15 , further comprising a conveying unit configured to connect the melting unit and the forming unit.

17. The manufacturing apparatus according to claim 15 , wherein the heater is provided in the melting unit.

18. A manufacturing method for manufacturing a glass product, comprising:
a melting step for melting a glass material to form a molten glass; and
a forming step for forming the molten glass to make a glass product,
wherein the molten glass comes into contact with a heater in any given step between the melting step and the forming step, the any given step not including the forming step,
wherein the heater includes:
a heat generating member being conductive and configured to radiate heat rays by being fed with electric power;
a tubular member constituted by a metal and accommodating the heat generating member; and
an intermediate member provided between the heat generating member and the tubular member and constituted by an electrically insulating material, and
wherein the intermediate member is arranged and/or configured to allow a portion of the heat rays radiated from the heat generating member to pass through the intermediate member to reach the tubular member, the portion of the heat rays including at least light having a wavelength of from 1 μm to 2 μm,
wherein the tubular member has an inner diameter of D1, the intermediate member has an outer diameter of D2 and an inner diameter of D3, the heat generating member has an outer diameter of D4, and
(D1−D4) is three times or less of (D2−D3), or (D2−D3)/2 is in a range of 0.5 mm to 5 mm.

19. The heater according to claim 1 , wherein the intermediate member includes a plurality of ring-shaped ceramics spaced apart from each other and each surrounding the heat generating member.

20. The heater according to claim 1 , wherein:
(D2−D3)/2 is in the range of 0.5 mm to 5 mm.

21. The heater according to claim 1 , wherein:
(D1−D4) is three times or less of (D2−D3).

22. The heater according to claim 1 , wherein:
a maximum distance between the intermediate member and the tubular member is (D2−D3) or less, and
a maximum distance between the heat generating member and the intermediate member is less than (D2−D3).

23. The heater according to claim 15 , wherein:
(D2−D3)/2 is in the range of 0.5 mm to 5 mm.

24. The heater according to claim 15 , wherein:
(D1−D4) is three times or less of (D2−D3).

25. The heater according to claim 15 , wherein:
a maximum distance between the intermediate member and the tubular member is (D2−D3) or less, and
a maximum distance betwe

Assignees

• Agc Inc

Inventors

• Maehara Terutaka
• Niwa Akifumi
• Hyodo Shuntaro
• Enomoto Takashi
• Yamazaki Takeshi
• Doi Yoji
• Pauli Roger
• Keen Lawrence

Classifications

• H05B2203/025

  Heaters specially adapted for glass melting or glass treatment · CPC title

• H05B3/64 Primary

  using ribbon, rod, or wire heater · CPC title

• H05B3/44

  heating conductor arranged within rods or tubes of insulating material · CPC title

• H05B3/10

  Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor · CPC title

• H05B3/06

  Heater elements structurally combined with coupling elements or holders · CPC title