Polyethylene blend

Patent metadata

Field	Value
Publication number	US-12226933-B2
Application number	US-202218563983-A
Country	US
Kind code	B2
Filing date	May 31, 2022
Priority date	May 31, 2021
Publication date	Feb 18, 2025
Grant date	Feb 18, 2025

Abstract

Polyethylene blend with defined CIELAB color.

First claim

The invention claimed is:

1. A polyethylene blend having
(i) a melt flow rate (ISO1133, 5.0 kg; 190° C.) of 0.1 to 10 g/10 min; and
(ii) a density of 950 to 970 kg/m 3 (ISO1183); and
(iii) a C2 fraction in an amount of above 95.0 wt.-% as measured by NMR of the d2-tetrachloroethylene soluble fraction; and
(iv) a homopolymer fraction (HPF) content determined according to Chemical Composition Analysis by Cross Fractionation Chromatography (CFC) in the range from 80.0 to 91.0 wt.-%; and
(v) a copolymer fraction (CPF) content determined according to Chemical Composition Analysis Cross Fractionation Chromatography (CFC) in the range from 9.0 to 20.0 wt.-%; and
(vi) optionally an iso-PP fraction (IPPF) content determined according to Chemical Composition Analysis Cross Fractionation Chromatography (CFC) in the range from 0 to 2.0 wt.-%, wherein the iso-PP fraction (IPPF) is defined as the polymer fraction eluting at a temperature of 104° C. and above, wherein the homopolymer fraction (HPF), said copolymer fraction (CPF), and said iso-PP fraction (IPPF) add up to 100 wt.-%; and
(vii) inorganic residues (measured by TGA) of 0.01 to 2.00 wt.-% with respect to the total polyethylene blend; and
(viii) OCS gels of size 100 to 299 micrometer measured on 10 m 2 of film by an OCS count instrument within the range of 500 to 5000 counts per squaremeter; and
wherein
(ix) the polyethylene blend has a CIELAB color space (L*a*b*) measured according to DIN EN ISO 11664-4 of
L* from 75.0 to 86.0;
a* from −5.0 to 0.0;
b* from 5.0 to below 25.0
or
(x) the polyethylene blend has a CIELAB color space (L*a*b*) measured according to DIN EN ISO 11664-4 of
L* from above 86.0 to 97.0;
a* from −5.0 to 0.0;
b* from 0.0 to below 5.0;
wherein the polyethylene blend is a recycled material obtainable from the following steps
a) providing post-consumer plastic trash;
b) sorting out goods made from polystyrene, polyamide, polypropylene, metals, paper and wood thereby providing a post-consumer plastic material;
c) sorting out colored goods thereby providing a first intermediate stream of essentially colorless articles and a second intermediate stream of articles having essentially white color;
d) optionally sorting out impurities by manual inspection;
e) wherein receiving two streams of polyethylene material, a first stream being essentially transparent and a second stream being essentially of white color;
f) subjecting both streams separately to milling, washing in an aqueous solution with various detergents and subsequent drying, windsifting and screening yielding two pretreated streams;
g) subjecting the two pretreated streams separately to a further sorting for eliminating non-polyolefin and colored parts;
h) extruding into pellets;
i) optionally aerating at a temperature in a range of 100-130° C.

2. The polyethylene blend according to claim 1 containing one or more of the following:
a) limonene as determined by using solid phase microextraction (HS-SPME-GC-MS) in an amount of 0.1 to 25 ppm; and
b) total amount of fatty acids consisting of the group of acetic acid, butanoic acid, pentanoic acid and hexanoic acid as determined by using solid phase microextraction (HS-SPME-GC-MS) of 10 to 500 ppm.

3. The polyethylene blend according to claim 1 having an odor (VDA270-B3) of 2.5 or lower.

4. The polyethylene blend according to claim 1 having one or more of the following OCS gel count properties (measured on 10 m 2 of film)
a) OCS gels of size 300 to 599 micrometer: 100 to 2500 counts per squaremeter;
b) OCS gels of size 600 to 1000 micrometer: 10 to 200 counts per squaremeter;
c) OCS gels of size above 1000 micrometer: 1 to 40 counts per squaremeter;
all measured on 10 m 2 of film by an OCS count instrument.

5. The polyethylene blend according to claim 1 having a tensile modulus (ISO 527-2 at a cross head speed of 1 mm/min; 23° C.) using injection molded specimens as described in EN ISO 1873-2 (dog bone shape, 4 mm thickness) of at least 825 MPa.

6. The polyethylene blend according to claim 1 not having units originating from isotactic polypropylene when subjected to NMR analysis.

7. The polyethylene blend according to claim 1 , wherein the Large Amplitude Oscillatory Shear-Non-Linear Factor (LAOS—NLF) (190° C.; 1000%)

LAOS
-
NLF

=

❘
"\[LeftBracketingBar]"

G
1
′

G
3
′

❘
"\[RightBracketingBar]"

whereby
G 1 ′ is the first order Fourier Coefficient
G 3 ′ is the third order Fourier Coefficient
is in the range of 2.1 to 2.9.

8. The polyethylene blend according to claim 1 wherein the shear thinning factor (STF)

STF
=

Eta
*

⁢

for
⁢

(

ω
=

0.05

rad
/
s

)

Eta
*

⁢

for
⁢

(

ω
=

300
⁢

rad
/
s

)

is above 46.0.

9. The polyethylene blend according to claim 1 wherein the polydispersity index (PI)

PI
=

1
⁢

0
5

G
⁢
c

is above 2.0,
where Gc is the cross over modulus, being the value of the shear storage modulus, G′, when the shear storage modulus G′ is equal to the shear loss modulus G″.

10. The polyethylene blend according to claim 1 , obtainable from the following steps
a) providing post-consumer plastic trash from a separate waste collection or municipal solid waste collecting high purity polyethylene;
b) sorting out goods made from polystyrene, polyamide, polypropylene, metals, paper and wood thereby providing a post-cons

Assignees

• Borealis Ag

Inventors

• TRAN Tuan Anh
• Filipe Susana Lopes
• Nagl Andreas
• Machl Doris

Classifications

• B29K2995/0078

  Shear strength · CPC title

• B29K2995/0077

  Yield strength; Tensile strength · CPC title

• B29K2995/0063

  Density · CPC title

• B29K2995/0018

  having particular optical properties, e.g. fluorescent or phosphorescent · CPC title

• B29K2105/26

  Scrap {or recycled material} · CPC title