Techniques for depowdering additively fabricated parts via gas flow and related systems and methods

Patent metadata

Field	Value
Publication number	US-12226811-B2
Application number	US-202418441951-A
Country	US
Kind code	B2
Filing date	Feb 14, 2024
Priority date	Aug 5, 2019
Publication date	Feb 18, 2025
Grant date	Feb 18, 2025

Abstract

Techniques for depowdering in additive fabrication are provided. According to some aspects, techniques are provided that separate powder from parts by directing gas onto, or near to, the powder. While fragile green parts, such as green parts produced by binder jetting, may be fragile with respect to scraping or impacts, such parts may nonetheless be resistance to damage from directed gas, even if directed at a high pressure. Techniques for depowdering through directed application of gas may be automated, thereby mitigating challenges associated with manual depowdering operations.

First claim

What is claimed is:

1. An apparatus for extracting one or more additively fabricated parts from a powder bed comprising a powder and the one or more additively fabricated parts, the apparatus comprising:
a chamber configured to receive a build box containing the powder bed and configured to form a hermetic seal around at least part of the build box such that a surface of the powder bed may be exposed within the chamber, the chamber comprising:
one or more nozzles each configured to direct a jet of gas onto the surface of the powder bed;
one or more inlets;
one or more outlets; and
at least one pressure source coupled to the one or more inlets and/or to the one or more outlets and configured to create a pressure differential between the one or more inlets and the one or more outlets.

2. The apparatus of claim 1 , wherein the at least one pressure source includes a vacuum coupled to the one or more outlets.

3. The apparatus of claim 1 , wherein the at least one pressure source is configured to produce a continuous flow of gas through the chamber from the one or more inlets to the one or more outlets.

4. The apparatus of claim 1 , further comprising a movable structure arranged within the chamber and configured to move relative to the surface of the powder bed, wherein the moveable structure comprises the one or more nozzles.

5. The apparatus of claim 4 , wherein the movable structure is configured to rotate over the surface of the powder bed.

6. The apparatus of claim 1 , wherein:
the chamber includes a rectangular portion surrounding the surface of the powder bed;
the one or more inlets are arranged in the rectangular portion of the chamber; and
the one or more outlets are arranged within an upper surface of the chamber arranged above the surface of the powder bed.

7. The apparatus of claim 1 , wherein:
the chamber includes a rectangular portion surrounding the surface of the powder bed;
the one or more inlets are arranged on a first side of the rectangular portion of the chamber; and
the one or more outlets are arranged on a second side of the rectangular portion of the chamber, the second side opposing the first side.

8. The apparatus of claim 1 , further comprising a planetary gear train that includes one or more planet gears, wherein the one or more inlets pass through at least one or the one or more planet gears.

9. The apparatus of claim 1 , further comprising at least one actuator configured to raise a platform within the build box and to thereby push portions of the powder bed into the chamber.

Assignees

• Desktop Metal Inc

Inventors

• Go Jamison
• Santorella Michael
• Myerberg Jonah Samuel
• Mccambridge Matthew
• Legendre Alexander
• Gabay Joseph
• Nick Robert J
• Goldblatt Michael

Classifications

• B33Y40/20 Primary

  Post-treatment, e.g. curing, coating or polishing · CPC title

• B22F1/10

  Metallic powder containing lubricating or binding agents; Metallic powder containing organic material · CPC title

• B22F3/1017

  Multiple heating or additional steps (B22F3/101 takes precedence) · CPC title

• B33Y10/00

  Processes of additive manufacturing · CPC title

• B33Y30/00

  Apparatus for additive manufacturing; Details thereof or accessories therefor · CPC title