Power console for a surgical tool that includes a transformer with an integrated current source for producing a matched current to offset the parasitic current

Patent metadata

Field	Value
Publication number	US-12226798-B2
Application number	US-202318208523-A
Country	US
Kind code	B2
Filing date	Jun 12, 2023
Priority date	May 31, 2016
Publication date	Feb 18, 2025
Grant date	Feb 18, 2025

Abstract

Control console for a powered surgical tool that includes a transformer with a secondary winding across which the tool drive signal is present. Also internal to the transformer is a matched current source that consists of a leakage control winding and a capacitor. The current sourced by the matched current at least partially cancels out leakage current that may be present.

First claim

What is claimed is:

1. A control console for supplying a drive signal to the power generating unit of a surgical tool, said console including:
a transformer with a primary winding across which an AC voltage is applied; and a secondary winding across which a drive signal is induced so the drive signal can be applied to the power generating unit of the surgical tool; and
a matched current source comprising a leakage control winding across which the AC voltage that is present across the primary winding induces a voltage and a capacitor connected between the leakage control winding and the transformer secondary winding, the matched current source designed to produce a current that at least partially cancels a leakage current present in the drive signal as a result of parasitic capacitance,
wherein both the leakage control winding and the capacitor of the matched current source are internal to the transformer.

2. The control console of claim 1 , wherein:
a set of turns of one of the windings of the transformer functions as a plate of the matched current source capacitor.

3. The control console of claim 2 , wherein a set of turns of the secondary winding functions as the plate of the matched current source capacitor.

4. The control console of claim 1 , wherein the transformer comprises a layer of conductive material wrapped around the windings of the transformer and that is connected to a low side of the transformer secondary winding so as to function as a shield.

5. The control console of claim 1 , wherein a sense winding for determining a voltage of the drive signal is disposed in the transformer.

6. The control console of claim 5 , wherein the sense winding is located between the primary winding and the secondary winding.

7. The control console of claim 5 , wherein: the leakage control winding is located outwardly of said sense winding and the secondary winding is located outwardly of the leakage control winding.

8. The control console of claim 5 , wherein the sense winding is connected to the leakage control winding.

9. The control console of claim 5 , wherein the leakage control winding is the outermost winding of the transformer.

10. The control console of claim 1 , wherein the leakage control winding is located outwardly of the primary winding.

11. The control console of claim 1 , wherein the leakage control winding is located outwardly of the secondary winding.

12. The control console of claim 1 , wherein:
the primary winding has a center tap to which a DC voltage is applied; and
opposed ends of the primary winding are tied to a circuit that selectively ties the ends of the primary winding to ground so as to cause the AC voltage to develop across the primary winding.

13. The control console of claim 1 , wherein:
the leakage control winding consists of a plurality of sub-windings; and a set of switches selectively connect said sub-windings of said leakage control winding together so as to, for a given voltage across the primary winding set the voltage that develops across the leakage control winding.

14. The control console of claim 1 , wherein the leakage control winding is the outermost winding of the transformer.

15. The control console of claim 1 , wherein the capacitor has a voltage rating of greater than 500 volts.

16. The control console of claim 1 , comprising:
a high side conductor and a low side conductor each connected to a different end of the secondary winding and the power generating unit of the surgical tool for applying the drive signal induced across the secondary winding to the power generating unit of the surgical tool; and
a cable connected to the control console and the surgical tool, the cable including a portion of the high side conductor, a portion of the low side conductor, and an internal shield through which the portion of the high side conductor extends, wherein the low side conductor is electrically coupled to the internal shield.

17. The control console of claim 16 , wherein the matched current source is coupled to the low side conductor and configured to produce a current that is substantially equal to a parasitic current present on the high side conductor.

18. The control console of claim 16 , wherein the portion of the low side conductor extends through the internal shield.

19. The control console of claim 16 , wherein the cable and the surgical tool are assembled as a single unit, the cable being removably connectable to the control console to form the high side conductor and the low side conductor.

20. A transformer for supplying a drive signal to a power generating unit of a surgical tool, the transformer including:
a primary winding for receiving an AC voltage;
a secondary winding for inducing the drive signal applied to the power generating unit of the surgical tool; and
a matched current source comprising a leakage control winding across which the AC voltage that is present across the primary winding induces a voltage and a capacitor connected between the leakage control winding and the transformer secondary winding, the matched current source designed to produce a current that at least partially cancels a leakage current present in the drive signal as a result of parasitic capacitance,
wherein a set of turns of one of the windings of the transformer functions as a plate of the matched current source capacitor.

21. A transformer for supplying a drive signal to a power generating unit of a surgical tool, the transformer including:
a primary winding for receiving an AC voltage;
a secondary winding for inducing the drive signal applied to the power generating unit of the surgical tool, the secondary winding including a high side end and a low side end for supplying the drive signal to the power generating unit of the surgical tool;
a leakage control winding across which the AC voltage that is present across the primary winding is configured to induce a voltage for producing a current that at least partially cancels a leakage current present in the drive signal as a result of parasitic capacitance; and
a layer of conductive material connected to the low side end of the secondary winding and wrapped around the primary winding, secondary winding, and the leakage control winding so as to function as an electromagnetic shield.

Assignees

• Stryker Corp

Inventors

• Downey Adam Darwin

Classifications

• H03H5/02

  without voltage- or current-dependent elements · CPC title

• H01F27/306

  Fastening or mounting coils or windings on core, casing or other support · CPC title

• A61B17/320068 Primary

  using mechanical vibrations, e.g. ultrasonic (A61B17/22012 takes precedence; dental tooth drilling devices operated by vibration A61C3/03; removing intra-ocular material using mechanical vibrations A61F9/00745) · CPC title

• B06B1/0276 Primary

  with simultaneous generation, e.g. with modulation, harmonics · CPC title

• A61B2018/00869

  Phase · CPC title