Method of optimizing surface of carbon electrode for flow battery

Patent metadata

Field	Value
Publication number	US-12224469-B2
Application number	US-202117470050-A
Country	US
Kind code	B2
Filing date	Sep 9, 2021
Priority date	Sep 9, 2021
Publication date	Feb 11, 2025
Grant date	Feb 11, 2025

Abstract

A method is provided to optimize the surface of a carbon electrode for flow battery. A reaction solution is prepared as containing a requested ratio of functional group. After spraying the reaction solution on the carbon electrode, a number of related parameters of an atmospheric plasma are set for activation the carbon electrode. Thus, the functional group is covalently bonded on the surface of the carbon electrode according to requirement. Thereby, an accurate control of the type and number of the functional group bonded on the surface of the carbon electrode is achieved with the stability and performance of flow battery further enhanced.

First claim

What is claimed is:

1. A method of optimizing a surface of a carbon electrode for a flow battery, comprising the steps of:
(a) solution configuration: obtaining a compound selected from a group consisting of a hydrophilic compound and a derivative thereof, said compound having at least one functional group with featured electrons selected from a group consisting of double-bond electrons and lone-pair electrons, and controlling a ratio of said at least one functional group during preparation to obtain a reaction solution; and
(b) activation: spraying said reaction solution on a carbon electrode; and, after setting a plurality of related reaction parameters of an atmospheric plasma and processing activation with said atmospheric plasma, covalently bonding a requested ratio of said at least one functional group onto the surface of said carbon electrode to accurately control the type and number of said at least one functional group bonded on said surface of said carbon electrode.

2. The method according to claim 1 ,
wherein step (b) comprises steps of:
(b1) electrode fixation: fixing said carbon electrode on an atmospheric-plasma machine;
(b2) spraying: atomizing said reaction solution to be sprayed on the surface of said carbon electrode;
(b3) parameter setting: setting said plurality of related reaction parameters of said atmospheric-plasma machine according to requirement;
(b4) flow control: controlling atmospheric-plasma conditions of a gas passing into said atmospheric plasma machine, wherein a flow range of said gas is set; and
(b5) plasma activation: according to said plurality of related response reaction parameters and said flow range of said gas, obtaining said atmospheric plasma with a low temperature to activate said surface of said carbon electrode with said atmospheric plasma to covalently bond said at least one functional group in said reaction solution onto said surface of said carbon electrode, wherein, on said surface of said carbon electrode, said requested ratio of said at least one functional group selected from a group consisting of a hydroxyl group, a carboxyl group, an amine group, an amide group, and a combination of at least two of the above is obtained to accurately control the type and number of said at least one functional group bonded on said surface of said carbon electrode.

3. The method according to claim 2 ,
wherein said gas is selected from a group consisting of a nitrogen gas and an inert gas.

4. The method according to claim 1 ,
wherein said plurality of related reaction parameters comprises an advancing speed and a plasma power.

Assignees

• Iner Aec Executive Yuan

Inventors

• Hsu Ning-Yih
• Ku Hung-Hsien
• Lin Han-Jou
• Chen Qiao-Ya

Classifications

• H01M4/90

  Selection of catalytic material · CPC title

• H01M4/8825

  Methods for deposition of the catalytic active composition · CPC title

• H01M8/04746

  Pressure; Flow · CPC title

• H01M4/88

  Processes of manufacture · CPC title

• Y02E60/50

  Fuel cells · CPC title