Process for making a coated cathode active material, and coated cathode active material

US12224440B2 · US · B2

Patent metadata
FieldValue
Publication numberUS-12224440-B2
Application numberUS-202218564734-A
CountryUS
Kind codeB2
Filing dateJun 14, 2022
Priority dateJun 28, 2021
Publication dateFeb 11, 2025
Grant dateFeb 11, 2025

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  1. Title

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  2. Abstract

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  3. Assignees and inventors

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  4. Key dates

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  5. First independent claim

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  6. CPC / IPC classifications

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  7. Citations and related patents

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Abstract

Official abstract text for this publication.

Disclosed herein is a process for making a coated cathode active material, where the process includes the following steps: (a) providing an electrode active material according to general formula Li 1+x TM 1−x O 2 , where TM is a combination of metals according to general formula (I), and x is in the range of from zero to 0.2, with a moisture content in the range of from 500 to 1,500 ppm, (b) reacting the electrode active material with a silicon alkoxide and an alkyl aluminum compound in one or more sub-steps, and (c) heat-treating the material so obtained in an oxygen-containing atmosphere at a temperature in the range of from 100 to 400° C. for 10 minutes to 4 hours.

First claim

Opening claim text (preview).

The invention claimed is: 1. A process for making a coated cathode active material, wherein said process comprises the following steps: (a) providing an electrode active material according to general formula Li 1+x TM 1−x O 2 , wherein TM is a combination of metals according to formula (I), and x is in a range of from zero to 0.2, with a moisture content in a range of from 500 to 1,500 ppm, with a being in a range of from 0.3 to 0.4, b being in a range of from zero to 0.1, c being in a range of from 0.6 to 0.7, and d being in a range of from zero to 0.1, M is Al or Ti or Zr or Mg, and a + b + c = 1 , (b) reacting said electrode active material with a silicon alkoxide and an alkyl aluminum compound in one or more sub-steps, and (c) heat-treating the material obtained in step (b) in an oxygen-containing atmosphere at a temperature in a range of from 100 to 400° C. for 10 minutes to 4 hours. 2. A process according to claim 1 , wherein the silicon alkoxide is selected from the group consisting of tetramethoxysilane and tetraethoxysilane. 3. A process according to claim 1 or 2 , wherein the alkyl aluminum compound in step (b) is selected from the group consisting of trimethylaluminum and triethylaluminum. 4. A process according to claim 1 , wherein a molar ratio of silicon to aluminum in step (b) is in a range of from 1:10 to 10:1. 5. A process according to claim 1 , wherein step (b) is performed in a presence of at least one organic solvent. 6. A process according to claim 1 , wherein in step (b) or in a sub-step before or after step (b) a carbonyl compound or an organometallic compound of cobalt is applied to the electrode active material provided in step (a) or resulting from step (b). 7. A particulate cathode active material comprising a core material according to general formula Li 1+x TM 1−x O 2 , wherein TM is a combination of metals according to formula (I), and x is in a range of from zero to 0.2, and wherein an outer surface of the core material is non-homogeneously coated with a mixed oxide of aluminum and silicon of uniform composition, with a being in a range of from 0.3 to 0.4, b being in a range of from zero to 0.1, c being in a range of from 0.6 to 0.7, and d being in a range of from zero to 0.1, M is Al or Ti or Zr or Mg, and a + b + c = 1 . 8. The particulate material according to claim 7 , wherein said coating comprises a compound selected from the group consisting of LiAlSiO 4 and LiAlSi 2 O 6 and a compound selected from the group consisting of Li 4 SiO 4 , Li 2 SiO 3 , and Li 2 Si 3 O 7 . 9. The particulate material according to claim 7 , wherein a molar ratio of silicon to aluminum is in a range of from 1:20 to 1:1. 10. A cathode comprising: (A) at least one particulate material according to claim 7 , (B) carbon in electrically conductive form, and (C) a binder polymer.

Assignees

Inventors

Classifications

  • Positive electrodes · CPC title

  • of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy · CPC title

  • as layered products · CPC title

  • Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title

  • Electric properties · CPC title

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What does patent US12224440B2 cover?
Disclosed herein is a process for making a coated cathode active material, where the process includes the following steps: (a) providing an electrode active material according to general formula Li 1+x TM 1−x O 2 , where TM is a combination of metals according to general formula (I), and x is in the range of from zero to 0.2, with a moisture content in the range of from 500 to 1,500 pp…
Who is the assignee on this patent?
Basf Se, Karlsruher Inst Technologie
What technology area does this patent fall under?
Primary CPC classification C01G53/50. Mapped technology areas include Chemistry & Metallurgy.
When was this patent published?
Publication date Tue Feb 11 2025 00:00:00 GMT+0000 (Coordinated Universal Time) (B2). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 4 related publications on this page (citations in our corpus or others sharing the same primary CPC).