Lithium secondary battery

Patent metadata

Field	Value
Publication number	US-12224394-B2
Application number	US-202418737132-A
Country	US
Kind code	B2
Filing date	Jun 7, 2024
Priority date	Jun 9, 2023
Publication date	Feb 11, 2025
Grant date	Feb 11, 2025

Abstract

The present disclosure relates to a lithium secondary battery with improved safety during thermal runaway. The lithium secondary battery includes a positive electrode including a positive electrode active material, a negative electrode including a negative electrode active material, and an electrolyte, and has a nominal voltage of 3.68 V or greater, and V T represented by Equation (1) below measured after manufacturing a test module by stacking four of the lithium secondary battery fully charged by being charged to 4.35 V is 4 Ah/sec or less: Equation (1): V T =C total /t.

First claim

What is claimed is:

1. A lithium secondary battery comprising:
a positive electrode including a positive electrode active material;
a negative electrode including a negative electrode active material; and
an electrolyte,

wherein:
the lithium secondary battery has a nominal voltage of 3.68 V or greater; and
the lithium secondary battery is configured so that
V T represented by Equation (1) below measured after manufacturing a test module by stacking four lithium secondary batteries, each of which is fully charged by being charged to 4.35 V, is 4 Ah/sec or less:
V T =C total /t   Equation (1)

wherein,
C total is a total discharge capacity of a test module, and
t is time taken, after one lithium secondary battery disposed at the outermost periphery of the test module is heated so as to be ignited, from a point of time at which voltage of the lithium secondary battery disposed at the outermost periphery becomes 0 until the point of time at which the voltage of all four lithium secondary batteries in the test module becomes 0.

2. The lithium secondary battery of claim 1 , wherein the positive electrode active material includes 50 wt % or greater of a single particle-type lithium nickel-based oxide having a Ni content of 70 mol % or less based on all metals excluding lithium relative to a total weight of the positive electrode active material.

3. The lithium secondary battery of claim 2 , wherein the single particle-type lithium nickel-based oxide comprises 30 or fewer nodules, wherein an average particle diameter of the nodules is 0.8 μm to 4.0 μm.

4. The lithium secondary battery of claim 2 , wherein the single particle-type lithium nickel-based oxide is represented by Formula 1 below:
Li 1+x [Ni a Co b Mn c M 1 d ]O 2   [Formula 1]

wherein, M 1 includes one or more elements of Ti, Mg, Al, Zr, Y, Ba, Ca, Sr, W, Ta, Nb, or Mo, and
−0.1≤x≤0.1, 0.5≤a≤0.7, 0<b<0.5, 0<c<0.5, and 0≤d≤0.2.

5. The lithium secondary battery of claim 2 , wherein the single particle-type lithium nickel-based oxide further comprises a coating layer on the surface thereof, wherein the coating layer includes one or more elements of Ti, Mg, Al, Zr, Y, Ba, Ca, Sr, W, Ta, Nb, or Mo.

6. The lithium secondary battery of claim 1 , wherein the positive electrode active material consists of a single particle-type lithium nickel-based oxide having a Ni content of 70 mol % or less based on all metals excluding lithium.

7. The lithium secondary battery of claim 1 , wherein the negative electrode active material consists of a carbon-based negative electrode active material.

8. The lithium secondary battery of claim 1 , wherein the negative electrode comprises:
a negative electrode current collector;
a first negative electrode active material layer formed on the negative electrode current collector, the first negative electrode active material layer including a first negative electrode active material; and
a second negative electrode active material layer formed on the first negative electrode active material layer, the second negative electrode active material layer including a second negative electrode active material,
wherein each of the first negative electrode active material and the second negative electrode active material consists of a carbon-based negative electrode active material.

9. The lithium secondary battery of claim 8 , wherein each of the first negative electrode active material and the second negative electrode active material is independently natural graphite, artificial graphite, or a mixture thereof.

10. The lithium secondary battery of claim 9 , wherein a weight ratio of the artificial graphite to a total weight of the negative electrode active material in the second negative electrode active material layer is higher than a weight ratio of the artificial graphite to a total weight of the negative electrode active material in the first negative electrode active material layer.

11. The lithium secondary battery of claim 1 , wherein the lithium secondary battery has an electrolyte weight per unit capacity of 1.0 g/Ah to 3.0 g/Ah.

12. The lithium secondary battery of claim 1 , wherein V T represented by Equation (1) is 1 Ah/sec to 4 Ah/sec.

13. The lithium secondary battery of claim 1 , wherein the electrolyte comprises:
an organic solvent; and
a lithium salt,
wherein the electrolyte satisfies the following equation (2):

0
≤

W
1

≤

40.01

1
+

exp
⁡
(

a
-
69.9999

1.2

)

(
2
)

wherein,
W I is a content of an imide-based lithium salt among a total lithium salts, and
a is mol % Ni based on all metals excluding lithium of the positive electrode active material.

14. The lithium secondary battery of claim 1 , wherein the lithium secondary battery has a charge cut-off voltage of 4.35 V or greater.

15. The lithium secondary battery of claim 1 , wherein the lithium secondary battery has a charge cut-off voltage of 4.35 V to 4.5 V.

16. A battery module comprising the lithium secondary battery according to claim 1 as a unit cell.

17. The battery module according to claim 16 , wherein the battery module comprises between 10 and 50 unit cells.

18. A battery pack comprising the battery module of claim 16 .

19. A battery pack comprising the lithium secondary battery according to claim 1 as a unit cell.

20. The battery pack according to claim 19 , wherein the battery pack comprising between 10 and 1,000 unit cells.

Assignees

• Lg Energy Solution Ltd

Inventors

• Lee Min Wook
• Yun Ju Young
• Oh Seok Jin
• Sung Joo Hwan
• Youn Hee Chang
• Park Ji Min
• Ko Hye In
• Lee Ran Eun
• Park Jin Young

Classifications

• H01M2004/021

  Physical characteristics, e.g. porosity, surface area · CPC title

• H01M10/0568

  characterised by the solutes · CPC title

• H01M4/628

  Inhibitors, e.g. gassing inhibitors, corrosion inhibitors · CPC title

• H01M4/587

  for inserting or intercalating light metals · CPC title

• H01M4/525 Primary

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title