Vehicle roof load bar mounting system

Patent metadata

Field	Value
Publication number	US-12214751-B2
Application number	US-202217696628-A
Country	US
Kind code	B2
Filing date	Mar 16, 2022
Priority date	Mar 19, 2021
Publication date	Feb 4, 2025
Grant date	Feb 4, 2025

Abstract

Systems for mounting a load to a load bar on a vehicle roof include a first twist bracket having a first bracket body and a first mounting head. The first bracket body is configured to be gripped by a user and the first mounting head is configured to mount in a track. A second twist bracket includes a second bracket body and a second mounting head. The second bracket body is configured to be gripped by the user and the second mounting head is configured to mount in the track. A mounting plate is secured to the first twist bracket by a first fastener and to the second twist bracket by a second fastener. The first mounting head and the second mounting head are configured to be removably released from the track by rotating the first twist bracket and the second twist bracket, respectively.

First claim

What is claimed is:

1. A system for mounting a load to a load bar on a vehicle roof, the system comprising:
a first twist bracket comprising a first bracket body and a first mounting head, wherein the first bracket body is configured to be gripped by a user, and wherein the first mounting head is configured to mount in a track;
a second twist bracket comprising a second bracket body and a second mounting head, wherein the second bracket body is configured to be gripped by the user, and wherein the second mounting head is configured to mount in the track; and
a mounting plate secured to the first twist bracket by a first fastener and to the second twist bracket by a second fastener,
wherein the first mounting head and the second mounting head are configured to be removably released from the track by rotating the first twist bracket and the second twist bracket, respectively.

2. The system of claim 1 , wherein the first bracket body and the first mounting head are integrally formed, and wherein the second bracket body and the second mounting head are integrally formed.

3. The system of claim 1 , wherein the first and second mounting heads are configured to be inserted into an opening in the track in a first orientation and rotated approximately 90 degrees to a second orientation by rotating the respective first and second bracket body to prevent removal of the first and second mounting heads from the track.

4. The system of claim 1 , wherein the first bracket body comprises a first bore, the second bracket body comprises a second bore, and the mounting plate comprises a first hole and a second hole; and wherein the first fastener is disposed through the first hole and into the first bore and the second fastener is disposed through the second hole and into the second bore.

5. The system of claim 4 , wherein the first bore and the second bore are internally threaded, and wherein the first fastener and the second fastener are externally threaded to mate with first and second bores, respectively.

6. The system of claim 4 , further comprising:
a pair of retainers, each of which is disposed in one of the first twist bracket and the second twist bracket, wherein each retainer is configured to allow the first and second fasteners to be loosened and tightened in the first and second bores, and is further configured to prevent the first and second fasteners from being fully removed from the first and second bores.

7. The system of claim 6 , wherein each retainer comprises a threaded hole that is coaxially disposed inside one of the first and second fasteners; and
wherein each retainer further comprises a retention fastener that is threaded into one of the threaded holes in one of the first and second fasteners after the first and second fasteners have been partially inserted into the first and second bores in the first and second twist brackets, respectively, such that the retention fastener prevents each of the first and second fasteners from being fully removed from the first and second bores, respectively.

8. The system of claim 7 , wherein each retainer comprises a hole through one of the first and second fasteners, wherein the hole is oriented perpendicular to an axis of the fastener; and
wherein each retainer comprises a locking pin configured to pass through the hole after the first and second fasteners have been inserted into the first and second bores in the first and second twist brackets, respectively, such that the locking pin prevents each of the first and second fasteners from being removed from the first and second bores, respectively.

9. The system of claim 1 , further comprising:
a lock disposed in the first bracket body of the first twist bracket, the lock configured to prevent removal of the first twist bracket from the track in a locked configuration.

10. The system of claim 9 , wherein the lock comprises:
an external keyhole configured to receive a key that locks and unlocks the lock; and
a locking bar configured to be rotated from a first position to a second position by the key, wherein the locking bar is disposed in the track in the second position to prevent removal of the first twist bracket from the track.

11. The system of claim 1 , wherein each of the first and second mounting heads comprises a neck portion that extends perpendicularly away from an upper surface of the respective first and second bracket body and a head portion disposed at a distal end of the neck portion and orientated perpendicular to the neck portion.

12. The system of claim 1 , wherein the load is a rooftop tent.

13. The system of claim 1 , wherein the mounting plate comprises a support bar disposed between a first hole and a second hole, wherein the support bar is disposed between the first and second twist brackets, and wherein a surface of the support bar is configured to contact a surface of the load bar.

14. The system of claim 1 , wherein the mounting plate comprises:
a first surface having a first profile configured to contact a first load bar having a first contact surface when the first surface is facing the first contact surface; and
a second surface opposite the first surface, the second surface having a second profile different than the first profile and configured to contact a second load bar having a second contact surface when the second surface is facing the second contact surface.

15. The system of claim 1 , wherein the track is continuous.

16. The system of claim 1 , wherein the track comprises an elongated slot.

17. The system of claim 1 , wherein the first mounting head comprises a long dimension configured to releasably engage the track and a width dimension less than the long dimension.

18. A system for mounting a load to a load bar of a vehicle, the system comprising:
a first load fastener comprising a first mounting head configured for insertion into a track and a first threaded rod coupled to the first mounting head and extending from the first mounting head such that the first threaded rod extends below the track when the first mounting head is inserted into the track;
a second load fastener comprising a second mounting head configured for insertion into the track and a second threaded rod coupled to the second mounting head and extending from the second mounting head such that the second threaded rod extends below the track when the second mounting head is inserted into the track; and
a mounting plate secured to the first load fastener by the first threaded rod extending through a first hole in the mounting plate and secured to the second load fastener by the second threaded rod extending through a second hole in the mounting plate,
wherein the first mounting head and the second mounting head are configured to be removable from the track by rotating the first mounting head and the second mounting head.

19. The system of claim 18 , further comprising a first cover disposed around the first load fastener and a second cover disposed around the second load fastener.

20. The system of claim 19 , wherein the first cover comprises a lock configured to lock the cover in a locked position.

21. The system of claim 19 , wherein a length of the first cover extending in a direction parallel to the mounting plate in a locked configuration is greater than a width and a height of the first cover.

22. The system of claim 18 , wherein the first mounting head and the second mounting head each comprises a neck portion that extends perpendicularly away from an upper surf

Assignees

• Thule Sweden Ab

Inventors

• Alma Jord
• Holder Harry
• Ardmar David

Classifications

• B60R9/058 Primary

  characterised by releasable attaching means between carrier and roof · CPC title

• B60R9/045 Primary

  Carriers being adjustable or transformable, e.g. expansible, collapsible {(transformable into tents B60P3/36; into beds B60P3/38)} · CPC title