Lordotic expandable interbody implant and method of using same

Patent metadata

Field	Value
Publication number	US-12213893-B2
Application number	US-202318321043-A
Country	US
Kind code	B2
Filing date	May 22, 2023
Priority date	Aug 9, 2013
Publication date	Feb 4, 2025
Grant date	Feb 4, 2025

Abstract

An expandable spinal fusion implant including a housing, upper and lower endplates, a wedge positioned within the housing and between the upper and lower endplates and a drive mechanism to urge the wedge distally between the upper and lower endplates to increase the separation between the endplates and expand the overall height of the distal end of the implant.

First claim

What is claimed is:

1. An expandable implant comprising:
a housing including a proximal wall and a distal wall;
a first endplate moveably attached to the housing and having a first interior surface including a first ramp, and a second endplate moveably coupled to the housing and having a second interior surface including a second ramp;
a wedge positioned at least partially within the housing, the wedge including a first surface configured to engage the first ramp and a second surface configured to engage the second ramp; and
a drive mechanism configured to engage the proximal wall of the housing and drive the wedge relative to the housing, thereby moving the expandable implant from a collapsed configuration to an expanded configuration,
wherein in the expanded configuration, a height between the first and second endplates increases along a direction from the proximal wall toward the distal wall of the housing, and wherein the distal wall of the housing is free of the drive mechanism,
wherein the first and second endplates each include: an interior side wall having a recess, and a projection configured to engage the wedge and lock the first and second endplates in the collapsed configuration.

2. The implant of claim 1 , wherein a height of the housing is uniform.

3. The implant of claim 1 , wherein the housing further comprises an anterolateral sidewall and a posterolateral sidewall.

4. The implant of claim 3 , wherein the anterolateral sidewall has a length that is greater than a length of the posterolateral sidewall.

5. The implant of claim 3 , wherein in the expanded configuration, the height between the first and second endplates increases along a direction from the posterolateral sidewall toward the anterolateral sidewall of the housing.

6. The implant of claim 1 , wherein the first endplate comprises a first bone contact surface extending along at least a portion of a top surface of the first endplate, and the second endplate comprises a second bone contact surface extending along at least a portion of a top surface of the second end plate.

7. The implant of claim 1 , wherein the first end plate includes a first opening and the second endplate includes a second opening, such that the first and second openings collectively form a fusion aperture extending through the housing between the first and second endplates.

8. The implant of claim 7 , wherein the wedge defines a wall of the fusion aperture such that the size of the fusion aperture increases as the implant is moved from the collapsed configuration to the expanded configuration.

9. The implant of claim 1 , wherein the first and second ramps each has a radiused surface.

10. The implant of claim 9 , wherein the first and second surfaces of the wedge each has a planar surface.

11. The implant of claim 1 , wherein the drive mechanism includes a shaft with a first end rotatably coupled to the proximal wall of the housing and a second end threadedly coupled to the wedge.

12. The implant of claim 11 , wherein the wedge comprises an aperture extending from a proximal face to a distal face of the wedge and dimensioned to receive the second end of the shaft of the drive mechanism.

13. An expandable implant, comprising:
a housing having a proximal endwall, a distal endwall, an anterolateral sidewall, and a posterolateral sidewall defining a hollow interior;
an upper endplate moveably attached to the housing and having a first interior surface including a first ramp, and a lower endplate moveably coupled to the housing and having a second interior surface including a second ramp;
a wedge positioned at least partially within the hollow interior of the housing; and
a drive mechanism configured to drive the wedge distally such that a first surface of the wedge engages the first ramp and a second surface of the wedge engages the second ramp, thereby moving the expandable implant from a collapsed configuration to an expanded configuration,
wherein in the expanded configuration, a height between the upper and lower endplates increases from the proximal endwall toward the distal endwall and increases from the posterolateral sidewall toward the anterolateral sidewall, and
wherein the upper and lower endplates each include: an interior side wall having a recess, and a projection configured to engage the wedge and lock the upper and lower endplates in the collapsed configuration.

14. The implant of claim 13 , wherein the anterolateral sidewall has a length that is greater than a length of the posterolateral sidewall.

15. The implant of claim 13 , wherein the drive mechanism includes a shaft with a first end rotatably coupled to the proximal endwall and a second end threadedly coupled to the wedge.

16. A method for adjusting an expandable implant in a subject, the method comprising:
positioning the expandable implant in the subject, the expandable implant comprising:
first and second endplates,
a housing including a proximal wall and a distal wall opposite the proximal wall,
an expansion mechanism, and
a drive mechanism configured to engage the proximal wall of the housing,
wherein the distal wall of the housing is free of the drive mechanism;

engaging the drive mechanism with the expansion mechanism and driving the expansion mechanism relative to the housing,
wherein the first and second endplates each include: an interior side wall having a recess, and a projection configured to engage the wedge and lock the first and second endplates in the collapsed configuration; and

moving the expandable implant from a collapsed configuration to an expanded configuration and increasing a height between the first and second endplates in the expanded configuration, wherein the height increases along a direction from the proximal wall toward the distal wall of the housing.

17. The method of claim 16 , wherein increasing the height between the first and second endplates in the expanded configuration further comprises increasing the height along a direction from the posterolateral sidewall toward the anterolateral sidewall of the housing.

18. The method of claim 16 , wherein the drive mechanism includes a shaft having a first end and a second end opposite the first end, and the method further comprising rotatably coupling the first end of the shaft to the proximal wall of the housing and threadedly coupling the second end of the shaft to the expansion mechanism.

19. The method of claim 16 , wherein the positioning further comprises inserting the implant into a disc space between adjacent vertebral bodies of the subject in the collapsed configuration.

Assignees

• Nuvasive Inc

Inventors

• Stein Christopher
• Gustine Seth

Classifications

• A61F2002/30538

  for adjusting angular orientation · CPC title

• A61F2002/30158

  trapezoidal · CPC title

• A61F2002/30471

  connected by a hinged linkage mechanism, e.g. of the single-bar or multi-bar linkage type · CPC title

• A61F2002/30387

  Dovetail connection · CPC title

• A61F2002/30507

  using a threaded locking member, e.g. a locking screw or a set screw · CPC title