Air flow design for an e-vaping cartridge, method of making the e-vaping cartridge, and e-vaping device including the cartridge
US-2019090538-A1 · Mar 28, 2019 · US
US12213530B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-12213530-B2 |
| Application number | US-202217696414-A |
| Country | US |
| Kind code | B2 |
| Filing date | Mar 16, 2022 |
| Priority date | Sep 20, 2019 |
| Publication date | Feb 4, 2025 |
| Grant date | Feb 4, 2025 |
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A smoking substitute apparatus for generating an aerosol, comprising: a housing; an air inlet and an outlet formed at the housing; a passage extending between the air inlet and outlet, air flowing in use along the passage for inhalation by a user drawing on the apparatus; and an aerosol generation chamber containing an aerosol generator being operable to generate an aerosol from an aerosol precursor; wherein the aerosol generator is in fluid communication with a downstream portion of the passage for allowing the aerosol to entrain into an air flow along the passage; wherein the downstream portion of the passage comprises a flow converging section having a curved sidewall tapered towards the outlet, and wherein an upstream end of the flow converging section substantially conforms to a cross sectional profile of the aerosol generation chamber.
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What is claimed is: 1. A smoking substitute apparatus for generating an aerosol, comprising: a housing; an air inlet and an outlet formed at the housing; a passage extending between the air inlet and outlet, air flowing in use along the passage for inhalation by a user drawing air through the apparatus; and an aerosol generation chamber containing an aerosol generator being operable to generate an aerosol from an aerosol precursor; wherein the aerosol generator is in fluid communication with a downstream portion of the passage for allowing the aerosol to entrain into an air flow along the passage; wherein the downstream portion of the passage comprises a flow converging section having a curved sidewall tapered towards the outlet, and wherein an upstream end of the flow converging section substantially conforms to a cross sectional profile of the aerosol generation chamber, and wherein the curved sidewall of the flow converging section comprises a sigmoidal profile along a longitudinal axis of the downstream portion of the passage. 2. The smoking substitute apparatus of claim 1 , wherein the passage extends longitudinally through the aerosol generation chamber so as to allow an air flow to pass over the aerosol generator. 3. The smoking substitute apparatus of claim 1 , wherein the downstream portion of the passage extends without discontinuity from the aerosol generation chamber towards the outlet. 4. The smoking substitute apparatus of claim 1 , wherein a chamber inlet is opened at a base of the aerosol generation chamber, wherein the passage extends through said chamber inlet. 5. The smoking substitute apparatus of claim 1 , wherein an upstream portion of the passage extends externally to the aerosol generation chamber, and wherein said upstream portion of the passage is configured to allow some or all of the air flow entering the housing through the air inlet to bypass the aerosol generation chamber. 6. The smoking substitute apparatus of claim 5 , wherein a junction is provided along the passage to fluidly connect the upstream portion and the downstream portion of the passage with the aerosol generation chamber, the junction is configured to allow the aerosol in the aerosol generation chamber to entrain with the air flow across the junction. 7. The smoking substitute apparatus of claim 5 , wherein the aerosol generator is positioned in a stagnant cavity of the aerosol generation chamber, wherein the stagnant cavity is substantially free of the air flow. 8. The smoking substitute apparatus of claim 1 , wherein a maximum angle subtended by an internal surface of a sidewall of the downstream portion of the passage is less than any one of 30 degrees, 20 degrees or 10 degrees from a longitudinal axis of said downstream portion, said angle measured in a plane including the longitudinal axis. 9. The smoking substitute apparatus of claim 1 , wherein the aerosol precursor comprises a liquid aerosol precursor, and wherein the aerosol generator comprises a heater configured to generate the aerosol by vaporizing the liquid aerosol precursor. 10. The smoking substitute apparatus of claim 1 , wherein the smoking substitute apparatus is configured to generate an aerosol having a droplet size, d 50 , of at least 1 μm. 11. A smoking substitute system for generating an aerosol, comprising: i) a smoking substitute apparatus; and ii) a main body wherein the smoking substitute apparatus comprises: a housing; an air inlet and an outlet formed at the housing; a passage extending between the air inlet and outlet, air flowing in use along the passage for inhalation by a user drawing air through the apparatus; and an aerosol generation chamber containing an aerosol generator being operable to generate an aerosol from an aerosol precursor; wherein the aerosol generator is in fluid communication with a downstream portion of the passage for allowing the aerosol to entrain into an air flow along the passage; wherein the downstream portion of the passage comprises a flow converging section having a curved sidewall tapered towards the outlet, and wherein an upstream end of the flow converging section substantially conforms to a cross sectional profile of the aerosol generation chamber, and wherein the curved sidewall of the flow converging section comprises a sigmoidal profile along a longitudinal axis of the downstream portion of the passage, wherein the main body is configured to engage with the smoking substitute apparatus, and wherein the main body comprises a controller and a power source configured to energize the aerosol generator. 12. A method of using a smoking substitute apparatus, the smoking substitute apparatus comprising: a housing; an air inlet and an outlet formed at the housing; a passage extending between the air inlet and outlet, air flowing in use along the passage for inhalation by a user drawing air through the apparatus; and an aerosol generation chamber containing an aerosol generator being operable to generate an aerosol from an aerosol precursor; wherein the aerosol generator is in fluid communication with a downstream portion of the passage for allowing the aerosol to entrain into an air flow along the passage; wherein the downstream portion of the passage comprises a flow converging section having a curved sidewall tapered towards the outlet, and wherein an upstream end of the flow converging section substantially conforms to a cross sectional profile of the aerosol generation chamber, and wherein the curved sidewall of the flow converging section comprises a sigmoidal profile along a longitudinal axis of the downstream portion of the passage, wherein the method comprises the steps: i) generating the aerosol with the aerosol generator; ii) drawing on the apparatus to induce an air flow along the passage for entraining the generated aerosol.
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