Method of producing bonded body and bonded body

Patent metadata

Field	Value
Publication number	US-12209209-B2
Application number	US-201917282530-A
Country	US
Kind code	B2
Filing date	Oct 3, 2019
Priority date	Oct 5, 2018
Publication date	Jan 28, 2025
Grant date	Jan 28, 2025

Abstract

The present invention relates to a method of producing a bonded body in which members are allowed to bond to each other with a yarn-like adhesive body, and at least a part of a bonding region, which is a portion where members are allowed to bond to each other, has a bent shape, and the members are allowed to bond to each other with the yarn-like adhesive body bent according to a shape of the bonding region.

First claim

The invention claimed is:

1. A method of producing a bonded body comprising,
bonding members to each other with a yarn-like adhesive body, wherein
the yarn-like adhesive body comprises a twisted multi-filament core material having a cross-sectional shape that is at least one of circular or elliptical,
at least a part of a bonding region, which is a portion where the members are bonded to each other, has a bent shape,
the members are bonded to each other with the yarn-like adhesive body bent according to a shape of the bonding region, and
a twist coefficient K of the twisted multi-filament core material is 0 or more and 200 or less,

wherein
K is the twist coefficient, T is a quantity of twists per meter of the twisted multi-filament core material, and D is a fineness of a multi-filament yarn included in the twisted multi-filament core material.

2. The method of producing a bonded body according to claim 1 , wherein
the yarn-like adhesive body has an adhesive force of 5 N/22 cm or more measured in accordance with an adhesive force measurement test comprising:
providing a rectangular acrylic plate having a short side of 50 mm, a long side of 60 mm, and a thickness of 3 mm, and a rectangular polycarbonate resin plate having a short side of 80 mm, a long side of 110 mm, and a thickness of 10 mm, the rectangular polycarbonate resin plate having a rectangular slit with a short side of 30 mm, and a long side of 40 mm in the center;
sticking the yarn-like adhesive body along a peripheral edge of one surface of the rectangular acrylic plate;
press-bonding, for 10 seconds at 2 kg, the rectangular acrylic plate and the rectangular polycarbonate resin plate with the yarn-like adhesive body to bond the rectangular acrylic plate and the rectangular polycarbonate resin plate to each other with the center of the rectangular acrylic plate aligned with the center of the slit of the rectangular polycarbonate resin plate; and
applying a load to the center of the rectangular acrylic plate through the slit until the rectangular acrylic plate and the rectangular polycarbonate resin plate, having been bonded to each other by the yarn-like adhesive body, are separated; and
measuring the load applied to the center of the rectangular acrylic plate until the rectangular acrylic plate and the rectangular polycarbonate resin plate are separated,

wherein
the load when the rectangular acrylic plate and the rectangular polycarbonate resin plate are separated is a maximum load, and
the maximum load is the adhesive force.

3. The method of producing the bonded body according to claim 1 , wherein the members are components of an electronic device.

4. A bonded body, comprising:
members bonded to each other with a yarn-like adhesive body,

wherein
the yarn-like adhesive body comprises a twisted multi-filament core material having a cross-sectional shape that is at least one of circular or elliptical,
at least a part of a bonding region, which is a portion where the members are bonded to each other, has a bent shape,
the members are bonded to each other with the yarn-like adhesive body bent according to a shape of the bonding region, and
a twist coefficient K of the twisted multi-filament core material is 0 or more and 200 or less,

wherein
K is the twist coefficient, T is a quantity of twists per meter of the twisted multi-filament core material, and D is a fineness of a multi-filament yarn included in the twisted multi-filament core material.

5. The bonded body according to claim 4 , wherein
the yarn-like adhesive body has an adhesive force of 5 N/22 cm or more measured in accordance with an adhesive force measurement test comprising:
providing a rectangular acrylic plate having a short side of 50 mm, a long side of 60 mm, and a thickness of 3 mm, and a rectangular polycarbonate resin plate having a short side of 80 mm, a long side of 110 mm, and a thickness of 10 mm, the rectangular polycarbonate resin plate having a rectangular slit with a short side of 30 mm, and a long side of 40 mm in the center;
sticking the yarn-like adhesive body along a peripheral edge of one surface of the rectangular acrylic plate;
press-bonding, for 10 seconds at 2 kg, the rectangular acrylic plate and the rectangular polycarbonate resin plate with the yarn-like adhesive body to bond the rectangular acrylic plate and the rectangular polycarbonate resin plate to each other with the center of the rectangular acrylic plate aligned with the center of the slit of the rectangular polycarbonate resin plate; and
applying a load to the center of the rectangular acrylic plate through the slit until the rectangular acrylic plate and the rectangular polycarbonate resin plate, having been bonded to each other by the yarn-like adhesive body, are separated; and
measuring the load applied to the center of the rectangular acrylic plate until the rectangular acrylic plate and the rectangular polycarbonate resin plate are separated,

wherein
the load when the rectangular acrylic plate and the rectangular polycarbonate resin plate are separated is a maximum load, and
the maximum load is the adhesive force.

6. The bonded body according to claim 4 , wherein
the members are components of an electronic device.

7. The bonded body according to claim 4 , wherein the cross-sectional shape of the twisted multi-filament core material is circular.

8. The bonded body according to claim 4 , wherein the cross-sectional shape of the twisted multi-filament core material is elliptical.

9. The bonded body according to claim 4 , wherein the cross-sectional shape of the twisted multi-filament core material is partially circular and partially elliptical.

10. The bonded body according to claim 4 , wherein the yarn-like adhesive body comprises an adhesive layer covering a peripheral surface of the twisted multi-filament core material.

11. The bonded body according to claim 4 , wherein the twisted multi-filament core material comprises 4 or more filaments.

12. The bonded body according to claim 4 , wherein the yarn-like adhesive body comprises a recycled resin.

Assignees

• Nitto Denko Corp

Inventors

• Takashima Atsushi
• MIZUHARA Ginji
• Morishita Hiromitsu

Classifications

• D06M2101/32

  Polyesters · CPC title

• D06M15/263

  of unsaturated carboxylic acids; Salts or esters thereof · CPC title

• C09J133/08

  Homopolymers or copolymers of acrylic acid esters · CPC title

• C09J2469/008

  in the pretreated surface to be joined · CPC title

• C09J2467/006

  in the substrate · CPC title