Bidirectional printer ribbon supply system

Patent metadata

Field	Value
Publication number	US-12208634-B2
Application number	US-202318204857-A
Country	US
Kind code	B2
Filing date	Jun 1, 2023
Priority date	Jun 7, 2019
Publication date	Jan 28, 2025
Grant date	Jan 28, 2025

Abstract

A bidirectional ribbon supply system for a printer includes: a shaft supported by a frame of the printer, the shaft to rotate about an axis; a pulley affixed to the shaft; and a bias member coupled between the frame and the pulley to apply a force to the pulley in either of a first or second direction responsive to rotation of the pulley in the other of the first or second direction, wherein rotation of a spindle supported on the shaft in the first direction dispenses inside-coated ribbon toward a printhead, and rotation of the spindle in the second direction dispenses outside-coated ribbon toward the printhead.

First claim

The invention claimed is:

1. A bidirectional ribbon supply system for a printer, comprising:
a shaft supported by a frame of the printer, the shaft to rotate about an axis;
a pulley affixed to the shaft, the pulley includes a central track and an auxiliary track adjacent to the central track; and
a bias member coupled between the frame and the pulley to apply a force to the pulley in either of a first direction or a second direction in response to rotation of the pulley in the other of the first or second direction,
the bias member winding around a portion of the central track of the pulley and continuing to wind around a portion of the auxiliary track in response to rotation of the pulley.

2. The ribbon supply system of claim 1 , further comprising:
a spindle supported on the shaft, a take-up roller is configured to be operatively coupled to the spindle operative to transmit rotation of the take-up roller to the spindle to rotate the spindle in the first direction according to a first print configuration and to rotate the spindle in the second direction according to a second print configuration; and
a clutch including (i) a first clutch member affixed to the spindle, and (ii) a second clutch member affixed to the shaft and engaging the first clutch member to transmit rotation of the spindle to the shaft until a torque applied to the pulley by the bias member reaches a threshold.

3. The ribbon supply system of claim 2 , wherein:
the first clutch member is further configured to slip against the second clutch member when the torque exceeds the threshold, such that the spindle rotates independently of the shaft,
the first clutch member is integrated into an end of the spindle; and wherein the second clutch member is adjacent to the end of the spindle, and
the clutch further includes a wear plate engaging the first clutch member and a spring pressing the second clutch member against the wear plate to define the threshold.

4. The ribbon supply system of claim 3 , further comprising a tension setting mechanism to variably set a level of compression of the spring.

5. The ribbon supply system of claim 2 , wherein the spindle includes a proximal spindle segment supported adjacent to the frame, and a distal spindle segment supported between
the proximal spindle segment and the second clutch member; and
wherein the distal spindle segment carries the first clutch member.

6. The ribbon supply system of claim 5 , further comprising an auxiliary clutch including a first auxiliary clutch member on the proximal spindle segment, and a second auxiliary clutch member affixed to the distal spindle segment and engaging with the first auxiliary clutch member to transmit rotation of the proximal spindle segment to the distal spindle segment until the torque applied to the pulley by the bias member reaches the threshold.

7. The ribbon supply system of claim 1 , wherein:
the shaft extends through a channel in the frame,
the channel contains a bearing assembly rotatably supporting a shaft,
the pulley is affixed to the shaft on a first side of the channel, and
the spindle is supported about the shaft on a second side of the channel.

8. The ribbon supply system of claim 1 , wherein the bias member includes a coil spring with a first end affixed to a perimeter of the pulley and a second end affixed to the frame.

9. A printer, comprising:
a printhead;
a frame;
a ribbon supply spool;
a shaft supported by the frame and carrying the ribbon supply spool, the shaft configured to rotate about an axis;
a pulley affixed to the shaft, the pulley includes a central track and an auxiliary track adjacent to the central track; and
a bias member coupled between the frame and the pulley to apply a force to the pulley in either of a first direction or a second direction in response to rotation of the pulley in the other of the first or second direction,
the bias member winding around a portion of the central track of the pulley and continuing to wind around a portion of the auxiliary track in response to rotation of the pulley.

10. The printer of claim 9 , further comprising:
a spindle supported on the shaft, the spindle supports the ribbon supply spool on the shaft, a take-up roller transmits rotation to the spindle via the ribbon supply spool to rotate the spindle in the first direction according to a first print configuration and to rotate the spindle in the second direction according to a second print configuration; and
a clutch including (i) a first clutch member affixed to the spindle, and (ii) a second clutch member affixed to the shaft and engaging the first clutch member to transmit rotation of the spindle to the shaft until a torque applied to the pulley by the bias member reaches a threshold.

11. The printer of claim 10 , wherein:
the first clutch member is further configured to slip against the second clutch member when the torque exceeds the threshold, such that the spindle rotates independently of the shaft,
the first clutch member is integrated into an end of the spindle; and wherein the second clutch member is adjacent to the end of the spindle,
the clutch further includes a wear plate engaging the first clutch member and a spring pressing the second clutch member against the wear plate to define the threshold.

12. The printer of claim 11 , further comprising a tension setting mechanism to variably set a level of compression of the spring.

13. The printer of claim 9 , wherein:
the shaft extends through a channel in the frame,
the channel contains a bearing assembly rotatably supporting the shaft, and
the pulley is affixed to the shaft on a first side of the channel, and wherein the spindle is supported about the shaft on a second side of the channel.

14. The printer of claim 9 , further comprising:
a clutch including (i) a first clutch member, and (ii) a second clutch member; and
a spindle including a proximal spindle segment supported adjacent to the frame, and a distal spindle segment supported between the proximal spindle segment and the second clutch member,
the bias member includes a coil spring with a first end affixed to a perimeter of the pulley and a second end affixed to the frame, and
the distal spindle segment carries the first clutch member.

15. The printer of claim 14 , further comprising an auxiliary clutch including a first auxiliary clutch member on the proximal spindle segment, and a second auxiliary clutch member affixed to the distal spindle segment and engaging with the first auxiliary clutch member to transmit rotation of the proximal spindle segment to the distal spindle segment until a torque applied to the pulley by the bias member reaches the threshold.

16. A method in a printer, the method comprising:
supporting a shaft on a frame of the printer to rotate about an axis, wherein a pulley is affixed to the shaft;
causing rotation of a ribbon supply spool carried by a spindle supported on the shaft in either of a first direction or a second direction;
at a bias member operatively coupled to the pulley, responsive to rotation of the ribbon supply spool in either of the first or second direction, applying a force to the pulley in the other of the first or second direction, the bias member winding around a portion of a central track of the pulley and continuing to wind around a portion of an auxiliary track of the pulley in response to rotation of the pulley.

17. The method of claim 16 , further comprising:
engaging the first clutch member as a clutch to transmit rotation of the spindle to the shaft until a torque applied to the pul

Assignees

• Zebra Tech Corp

Inventors

• Lanigan Daniel P

Classifications

• B41J33/44

  automatically · CPC title

• B41J35/08

  with tensioning arrangements · CPC title

• B41J33/003 Primary

  Ribbon spools · CPC title

• B41J33/22 Primary

  by gears or pulleys · CPC title