Halogenated activated carbon compositions and methods of making and using same

Patent metadata

Field	Value
Publication number	US-12208368-B2
Application number	US-202217742434-A
Country	US
Kind code	B2
Filing date	May 12, 2022
Priority date	Oct 24, 2014
Publication date	Jan 28, 2025
Grant date	Jan 28, 2025

Abstract

This disclosure provides a halogenated activated carbon composition comprising carbon, a halogenated compound and a salt. In some embodiments, the halogenated compound and the salt comprise a naturally occurring salt mixture, as may be obtained from ocean water, salt lake water, rock salt, salt brine wells, for example. In some embodiments, the naturally occurring salt mixture comprises Dead Sea salt.

First claim

What is claimed is:

1. A halogenated activated carbon composition, the composition comprising, on a dry basis:
at least about 85 wt % carbon;
a halogenated compound; and
a salt;
wherein the halogenated compound and the salt are present in a total amount of at least about 0.1 wt % to at most about 15 wt %.

2. The halogenated activated carbon composition of claim 1 , wherein the composition comprises at least about 90 wt % carbon.

3. The halogenated activated carbon composition of claim 2 , wherein the composition comprises at least about 95 wt % carbon.

4. The halogenated activated carbon composition of claim 1 , wherein the carbon is biogenic carbon.

5. The halogenated activated carbon composition of claim 1 , wherein the halogenated compound and the salt are present in a total amount of at least about 1 wt % to at most about 10 wt %.

6. The halogenated activated carbon composition of claim 1 , wherein the halogenated compound comprises at least one of magnesium chloride, potassium chloride, sodium chloride, and calcium chloride; and wherein the salt comprises at least one of magnesium chloride, potassium chloride, sodium chloride, and calcium chloride that is different than the halogenated compound.

7. The halogenated activated carbon composition of claim 1 , wherein the halogenated compound or the salt comprises at least one anion selected from the group consisting of chloride, bromide, iodide, fluoride, sulfate, nitrate, and phosphate.

8. The halogenated activated carbon composition of claim 7 , wherein the halogenated compound or the salt comprises at least two anions selected from the group consisting of chloride, bromide, iodide, fluoride, sulfate, nitrate, and phosphate.

9. The halogenated activated carbon composition of claim 1 , wherein the halogenated compound or the salt comprises at least one cation selected from the group consisting of magnesium, potassium, calcium, sodium, ammonium, copper, cobalt, nickel, manganese, iron, zinc, molybdenum, and tungsten.

10. The halogenated activated carbon composition of claim 9 , wherein the halogenated compound or the salt comprises at least two cations selected from the group consisting of magnesium, potassium, calcium, sodium, ammonium, copper, cobalt, nickel, manganese, iron, zinc, molybdenum, and tungsten.

11. The halogenated activated carbon composition of claim 1 , wherein the halogenated compound or the salt is derived from a naturally occurring salt mixture.

12. The halogenated activated carbon composition of claim 1 , wherein the halogenated compound or the salt is a naturally occurring salt mixture, and wherein the naturally occurring salt mixture is from a source selected from the group consisting of ocean water, salt lake water, rock salt, salt brine wells, and combinations thereof.

13. The halogenated activated carbon composition of claim 11 , wherein the naturally occurring salt mixture comprises, consists essentially of, or consists of Dead Sea salt.

14. The halogenated activated carbon composition of claim 11 , wherein the naturally occurring salt mixture comprises, consists essentially of, or consists of Dead Sea salt and Great Salt Lake salt.

15. The halogenated activated carbon composition of claim 11 , wherein the naturally occurring salt mixture comprises, consists essentially of, or consists of Dead Sea salt and sea salt derived from ocean water.

16. The halogenated activated carbon composition of claim 1 , wherein the halogenated compound or the salt comprises at least about 10 wt % to at most about 90 wt % magnesium chloride.

17. The halogenated activated carbon composition of claim 16 , wherein the halogenated compound or the salt comprises at least about 25 wt % to at most about 40 wt % magnesium chloride.

18. The halogenated activated carbon composition of claim 1 , wherein the halogenated compound or the salt comprises at least about 5 wt % to at most about 75 wt % potassium chloride.

19. The halogenated activated carbon composition of claim 18 , wherein the halogenated compound or the salt comprises at least about 15 wt % to at most about 35 wt % potassium chloride.

20. The halogenated activated carbon composition of claim 1 , wherein the halogenated compound or the salt comprises at least about 1 wt % to at most about 25 wt % sodium chloride.

21. The halogenated activated carbon composition of claim 20 , wherein the halogenated compound or the salt comprises at least about 2 wt % to at most about 10 wt % sodium chloride.

22. The halogenated activated carbon composition of claim 1 , wherein the halogenated compound or the salt comprises magnesium chloride (MgCl 2 ), potassium chloride (KCl), and sodium chloride (NaCl); and wherein the weight ratio of (MgCl 2 +KCl)/NaCl is at least about 5.

23. The halogenated activated carbon composition of claim 22 , wherein the weight ratio of (MgCl 2 +KCl)/NaCl is at least about 10.

24. The halogenated activated carbon composition of claim 1 , wherein the halogenated compound or the salt comprises at least about 0.1 wt % to at most about 5 wt % bromide ions.

25. The halogenated activated carbon composition of claim 24 , wherein the halogenated compound or the salt comprises at least about 0.2 wt % to at most about 2 wt % bromide ions.

26. The halogenated activated carbon composition of claim 1 , wherein the halogenated compound or the salt comprises at least about 0.01 wt % to at most about 1 wt % sulfate ions.

27. The halogenated activated carbon composition of claim 26 , wherein the halogenated compound or the salt comprises at least about 0.01 wt % to at most about 0.5 wt % sulfate ions.

28. A biogenic activated carbon composition comprising, on a dry basis:
at least 80 wt % total carbon;
at most 10 wt % hydrogen; and
a first salt comprising a halogenated compound selected from the group consisting of magnesium chloride, potassium chloride, sodium chloride, calcium chloride, and combinations thereof; and
a second salt;
wherein the halogenated compound and the second salt are present in a total amount of at least about 0.2 wt % to at most about 20 wt %, and wherein the second salt is optionally halogenated.

29. The biogenic activated carbon composition of claim 28 , wherein the first salt and the second salt are present in a total amount of at least about 1 wt % to at most about 15 wt %.

30. The biogenic activated carbon composition of claim 28 , wherein the halogenated compound comprises at least about 10 wt % to at most about 90 wt % magnesium chloride.

31. The biogenic activated carbon composition of claim 28 , wherein the halogenated compound comprises at least about 5 wt % to at most about 75 wt % potassium chloride.

32. The biogenic activated carbon composition of claim 28 , wherein the halogenated compound comprises at least about 1 wt % to at most about 25 wt % sodium chloride.

33. The biogenic activated carbon composition of claim 28 , wherein the halogenated compound contains magnesium chloride (MgCl 2 ), potassium chloride (KCl), and sodium chloride (NaCl), and wherein the weight ratio of (MgCl 2 +KCl)/NaCl is at least about 5.

34. The biogenic activated carbon composition of claim 28 , wherein the halogenated compound comprises at least about 0.1 wt % to at most about 5 wt % bromide ions.

Assignees

• Carbon Tech Holdings Llc

Inventors

• Despen Daniel J
• Mennell James A

Classifications

• B01J20/046

  containing halogens, e.g. halides · CPC title

• B01J20/0203

  comprising compounds of metals not provided for in B01J20/04 (oxides or hydroxides thereof B01J20/06) · CPC title

• B01D2255/20769

  Molybdenum · CPC title

• B01D2257/602

  Mercury or mercury compounds · CPC title

• B01D2255/20776

  Tungsten · CPC title