Platinum-based alloy catalyst materials and computational methods relating thereto

Patent metadata

Field	Value
Publication number	US-12206115-B2
Application number	US-202117496089-A
Country	US
Kind code	B2
Filing date	Oct 7, 2021
Priority date	Oct 7, 2021
Publication date	Jan 21, 2025
Grant date	Jan 21, 2025

Abstract

A computational method for determining a location and an amount of a transition metal M in surface facets of a Pt—M alloy using a density functional theory includes receiving a particle size and a surface facet distribution of the Pt—M alloy and a total concentration of M in the Pt—M alloy; calculating a total number of M atoms in the Pt—M alloy based on the particle size and the surface facet distribution of the Pt—M alloy and the total concentration of M in the Pt—M alloy; and predicting a mixing energy between Pt and at least one of the total number of M atoms in a subsurface layer of each of the surface facets of the Pt—M alloy when Pt is mixed with the at least one of the total number of M atoms.

First claim

What is claimed is:

1. A catalyst material including a bulk material and a doping material, the catalyst material comprising:
a first surface facet having a first surface layer and at least one first subsurface layer, the first surface layer including the bulk material, and the at least one first subsurface layer including the doping material with a first subsurface concentration;
a second surface facet having a second surface layer and at least one second subsurface layer, the second surface layer including the bulk material, and the at least one second subsurface layer including the doping material with a second subsurface concentration less than the first subsurface concentration; and
a third surface facet having a third surface layer and at least one third subsurface layer, the third surface layer including the bulk material, and the at least one third subsurface layer including the doping material with a third subsurface concentration less than the second subsurface concentration.

2. The catalyst material of claim 1 , wherein the bulk material has a first concentration, and the doping material has a second concentration less than the first concentration.

3. The catalyst material of claim 2 , wherein the second concentration is less than 25%.

4. The catalyst material of claim 1 , wherein the bulk material is Pt.

5. The catalyst material of claim 4 , wherein the first surface facet is a ( 100 ) surface facet of Pt, the second surface facet is a ( 111 ) surface facet of Pt, and the third surface facet is a ( 110 ) surface facet of Pt.

6. The catalyst material of claim 1 , wherein the doping material is Co, Ni, or Sn.

7. The catalyst material of claim 1 , wherein the catalyst material has a particle size in a range of 2.0 to 9.0 nm.

8. The catalyst material of claim 1 , wherein a mixing energy between the bulk material and the doping material is less than 0 eV.

9. A catalyst material including a bulk material and a doping material, the catalyst material comprising:
a polyhedron structure including
a first surface facet having a first surface layer and at least one first subsurface layer, the first surface layer including the bulk material, and the at least one first subsurface layer including a doping material with a first subsurface concentration;
a second surface facet having a second surface layer and at least one second subsurface layer, the second surface layer including the bulk material, and the at least one second subsurface layer including the doping material with a second subsurface concentration less than the first subsurface concentration; and
a third surface facet having a third surface layer and at least one third subsurface layer, the third surface layer including the bulk material, and the at least one third subsurface layer including the doping material with a third subsurface concentration less than the second subsurface concentration.

10. The catalyst material of claim 9 , wherein the bulk material has a first concentration, and the doping material has a second concentration less than the first concentration.

11. The catalyst material of claim 10 , wherein the second concentration is less than 25%.

12. The catalyst material of claim 9 , wherein the bulk material is Pt.

13. The catalyst material of claim 12 , wherein the first surface facet is a ( 100 ) surface facet of Pt, the second surface facet is a ( 111 ) surface facet of Pt, and the third surface facet is a ( 110 ) surface facet of Pt.

14. The catalyst material of claim 9 , wherein the doping material is Co, Ni, or Sn.

15. The catalyst material of claim 9 , wherein the catalyst material has a particle size in a range of 2.0 to 9.0 nm.

Assignees

• Bosch Gmbh Robert

Inventors

• Kim Soo
• Gadelrab Karim
• Mailoa Jonathan
• Hanauer Matthias
• Berner Ulrich
• Craig Nathan
• Johnston Christina
• Tuffile Charles

Classifications

• G16C20/30

  Prediction of properties of chemical compounds, compositions or mixtures · CPC title

• C25B11/02

  characterised by shape or form · CPC title

• G16C10/00

  Computational theoretical chemistry, i.e. ICT specially adapted for theoretical aspects of quantum chemistry, molecular mechanics, molecular dynamics or the like · CPC title

• C30B29/52

  Alloys · CPC title

• B01J35/70

  characterised by their crystalline properties, e.g. semi-crystalline (catalysts comprising carbon B01J21/18; molecular sieves B01J29/00) · CPC title