Gas sensor having a hollow space and a gas permeation structure having a selectively gas-permeable element

Patent metadata

Field	Value
Publication number	US-12203912-B2
Application number	US-202217585723-A
Country	US
Kind code	B2
Filing date	Jan 27, 2022
Priority date	Feb 18, 2021
Publication date	Jan 21, 2025
Grant date	Jan 21, 2025

Abstract

A gas sensor includes a hollow space, a gas permeation structure which is arranged between the hollow space and the exterior space and contains a selectively gas-permeable element, wherein the hollow space is hermetically sealed with the exception of the gas permeation structure, and one or more sensor elements which are configured for detecting the presence of one or more gases in the hollow space.

First claim

What is claimed is:

1. A gas sensor, comprising
a hollow space;
a gas permeation structure arranged between the hollow space and an exterior space and containing a selectively gas-permeable element, wherein the hollow space is hermetically sealed with the exception of the gas permeation structure; and
one or more sensor elements configured for detecting the presence of one or more gases in the hollow space,
wherein the selectively gas-permeable element is selective for the passage of a first gas,
wherein in an initial state, the hollow space is filled with a second gas different than the first gas.

2. The gas sensor of claim 1 , wherein the selectively gas-permeable element contains one or more materials selected from the group consisting of graphene, a metal, a thin metal layer, Pd, Ni, Ti, PTFE and PMMA.

3. The gas sensor of claim 1 , wherein the first gas is hydrogen.

4. The gas sensor of claim 1 , wherein the gas permeation structure has a support structure to which the selectively gas-permeable element is connected.

5. The gas sensor of claim 4 , wherein the support structure has a plurality of openings which are covered by or filled with the selectively gas-permeable element.

6. The gas sensor of claim 1 , wherein the selectively gas-permeable element is contiguous.

7. The gas sensor of claim 6 , wherein the selectively gas-permeable element comprises a membrane.

8. The gas sensor of claim 1 , wherein the selectively gas-permeable element is not contiguous.

9. The gas sensor of claim 8 , wherein the selectively gas-permeable element has a plurality of non-contiguous regions.

10. The gas sensor of claim 9 , wherein the gas permeation structure has a support structure to which the selectively gas-permeable element is connected, and wherein the plurality of the non-contiguous regions is arranged in a corresponding plurality of openings of the support structure.

11. The gas sensor of claim 1 , wherein the sensor element comprises a micro-electromechanical sensor (MEMS).

12. The gas sensor of claim 1 , wherein the sensor element comprises one or more selected from the group consisting of a pressure sensor, a thermal conductivity sensor, a speed of sound sensor, a pellistor, a catalytic sensor, a gas-selective sensor, a non-gas-selective sensor, an inductive sensor, a capacitive sensor, a resistive sensor, an optical sensor, and a magnetic sensor.

13. The gas sensor of claim 1 , further comprising a housing on which the gas permeation structure is fastened and which together with the gas permeation structure encloses the hollow space, and wherein the housing is made of a material comprising one or more selected from the group consisting of a semiconductor, silicon, glass, ceramic, and a metal.

14. A method of gas detection, the method comprising:
installing a gas sensor that includes a hollow space, a gas permeation structure arranged between the hollow space and an exterior space and containing a selectively gas-permeable element, wherein the hollow space is hermetically sealed with the exception of the gas permeation structure, and one or more sensor elements, wherein the selectively gas-permeable element is selective for the passage of a first gas;
in an initial state, filling the hollow space with a second gas different than the first gas; and
in a measurement state, detecting the presence of one or more gases in the hollow space via the one or more sensor elements.

15. The method of claim 14 , wherein the first gas is hydrogen.

16. The method of claim 15 , wherein the gas sensor is installed in a vessel or in conduits in which gaseous hydrogen is stored or transported.

17. The method of claim 15 , wherein the gas sensor is installed in a fuel cell.

18. The method of claim 17 , wherein the gas sensor is installed at an inlet opening and/or an outlet opening of the fuel cell.

19. The method of claim 15 , wherein the gas sensor is installed in a passenger compartment of a motor vehicle powered by a fuel cell.

20. The gas sensor of claim 3 , wherein the second gas is nitrogen.

21. The method of claim 15 , wherein the second gas is nitrogen.

22. A gas sensor, comprising
a hollow space;
a gas permeation structure arranged between the hollow space and an exterior space and containing a selectively gas-permeable element, wherein the hollow space is hermetically sealed with the exception of the gas permeation structure;
one or more sensor elements configured for detecting the presence of one or more gases in the hollow space; and
a housing on which the gas permeation structure is fastened and which together with the gas permeation structure encloses the hollow space,
wherein the selectively gas-permeable element comprises a membrane,
wherein the housing has one or more electric leads connected to the membrane and configured to supply electric current to the membrane for heating the membrane.

Assignees

• Infineon Technologies Ag

Inventors

• Schaller Rainer Markus
• Eberl Matthias
• Jost Franz

Classifications

• H01M8/04447

  of anode reactants at the inlet or inside the fuel cell · CPC title

• H01M2250/20

  Fuel cells in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M8/04679

  of fuel cell stacks · CPC title

• H01M8/04671

  of the individual fuel cell · CPC title

• G01M3/16

  using electric detection means ({G01M3/045,} G01M3/06, G01M3/12, G01M3/20, G01M3/24, G01M3/26 take precedence) · CPC title