Wind turbine blade

Patent metadata

Field	Value
Publication number	US-12203443-B2
Application number	US-202318531818-A
Country	US
Kind code	B2
Filing date	Dec 7, 2023
Priority date	Dec 22, 2022
Publication date	Jan 21, 2025
Grant date	Jan 21, 2025

Abstract

A wind turbine blade comprising a leeward shell portion and a windward shell portion, each of the shell portions extending in a chordwise direction between a leading edge and a trailing edge of the wind turbine blade; a leading reinforcement arrangement comprising at least a leading leeward reinforcement structure engaging the leeward shell portion and a leading windward reinforcement structure engaging the windward shell portion; and a trailing reinforcement arrangement comprising at least a trailing leeward reinforcement structure engaging the leeward shell portion and a trailing windward reinforcement structure engaging the windward shell portion. The trailing windward reinforcement structure has a first stiffness in the lengthwise direction and the trailing leeward reinforcement structure has a second stiffness in the lengthwise direction, wherein the first stiffness is greater than the second stiffness at a chordwise plane of the wind turbine blade.

First claim

The invention claimed is:

1. A wind turbine blade extending in a lengthwise direction between a root end and a tip end, the wind turbine blade comprising:
a leeward shell portion and a windward shell portion, each of the shell portions extending in a chordwise direction between a leading edge and a trailing edge of the wind turbine blade;
a leading reinforcement arrangement extending in the lengthwise direction and comprising at least a leading leeward reinforcement structure engaging the leeward shell portion and a leading windward reinforcement structure engaging the windward shell portion; and
a trailing reinforcement arrangement extending in the lengthwise direction and comprising at least a trailing leeward reinforcement structure engaging the leeward shell portion and a trailing windward reinforcement structure engaging the windward shell portion,
wherein each respective reinforcement structure of the leading reinforcement arrangement is closer to the leading edge than each respective reinforcement structure of the trailing reinforcement arrangement,
wherein the trailing windward reinforcement structure has a first stiffness in the lengthwise direction and the trailing leeward reinforcement structure has a second stiffness in the lengthwise direction,
wherein the first stiffness is greater than the second stiffness at a chordwise plane of the wind turbine blade, the chordwise plane being transverse to the lengthwise direction, and
wherein a stiffness ratio of the first stiffness to the second stiffness varies along the lengthwise direction.

2. The wind turbine blade according to claim 1 , wherein the first stiffness is greater than the second stiffness in at least a part of an extent along the lengthwise direction from 15% to 55% of a relative length of the blade measured from the root end to the tip end.

3. The wind turbine blade according to claim 1 , wherein the first stiffness is at least 5% greater than the second stiffness.

4. The wind turbine blade according to claim 1 , wherein the blade comprises an inboard section, a mid-span section and an outboard section, wherein both the trailing leeward reinforcement structure and the trailing windward reinforcement structure extend in the lengthwise direction along the mid-span section and along the outboard section, wherein the stiffness ratio is greater in a part of the mid-span section than in a part of the outboard section.

5. The wind turbine blade according to claim 1 , wherein the blade comprises an inboard section, a mid-span section and an outboard section, wherein both the trailing leeward reinforcement structure and the trailing windward reinforcement structure further extend in the lengthwise direction along the inboard section, wherein the stiffness ratio is greater in a part of the mid-span section than in a part of the inboard section.

6. The wind turbine blade according to claim 4 , wherein the stiffness ratio is greater throughout the mid-span section, wherein the length of the mid-span section is at least 10% of the length of the wind turbine blade in the lengthwise direction.

7. The wind turbine blade according to claim 4 , wherein the first stiffness is greater in at least part of the mid-span section than the second stiffness in any part of the leeward windward reinforcement structure.

8. The wind turbine blade according to claim 1 , wherein a subsection of the wind turbine blade along the lengthwise direction has a flatback airfoil section having a truncated trailing edge.

9. The wind turbine blade according to claim 8 , wherein the flatback airfoil section overlaps a mid-span section along the lengthwise direction, the mid-span section neighbouring outboard and inboard sections of the blade, the outboard section arranged closer to the tip end than the mid-span section, and the inboard section arranged closer to the hub than the mid-span section.

10. The wind turbine blade according to claim 1 , wherein the leading reinforcement arrangement and/or the trailing reinforcement arrangement are formed by layers of pultruded fibre elements.

11. The wind turbine blade according to claim 1 , wherein the trailing windward reinforcement structure has a greater cross-sectional area than and/or different material composition than the trailing leeward reinforcement structure.

12. A wind turbine blade extending in a lengthwise direction between a root end and a tip end, the wind turbine blade comprising:
a leeward shell portion and a windward shell portion, each of the shell portions extending in a chordwise direction between a leading edge and a trailing edge of the wind turbine blade;
a leading reinforcement arrangement extending in the lengthwise direction and comprising at least a leading leeward reinforcement structure engaging the leeward shell portion and a leading windward reinforcement structure engaging the windward shell portion; and
a trailing reinforcement arrangement extending in the lengthwise direction and comprising at least a trailing leeward reinforcement structure engaging the leeward shell portion and a trailing windward reinforcement structure engaging the windward shell portion,
wherein each respective reinforcement structure of the leading reinforcement arrangement is closer to the leading edge than each respective reinforcement structure of the trailing reinforcement arrangement,
wherein the trailing windward reinforcement structure has a first stiffness in the lengthwise direction and the trailing leeward reinforcement structure has a second stiffness in the lengthwise direction,
wherein the first stiffness is greater than the second stiffness at a chordwise plane of the wind turbine blade, the chordwise plane being transverse to the lengthwise direction,
wherein the leading windward reinforcement structure has a third stiffness in the lengthwise direction and the leading leeward reinforcement structure has a fourth stiffness in the lengthwise direction, and
wherein the fourth stiffness is greater than the third stiffness at the chordwise plane of the wind turbine blade transverse to the lengthwise direction.

13. A method for manufacturing a wind turbine blade, the method comprising the steps of:
engaging a leading leeward reinforcement structure and a trailing leeward reinforcement structure with a leeward shell portion;
engaging a leading windward reinforcement structure and a trailing windward reinforcement structure with a windward shell portion; and
forming a wind turbine blade from the leeward shell portion and the trailing shell portion, the wind turbine blade extending in a lengthwise direction between a root end and a tip end, each of the shell portions extending in a chordwise direction between a leading edge and a trailing edge of the wind turbine blade thereby providing a leading reinforcement arrangement comprising at least the leading leeward reinforcement arrangement and the leading windward reinforcement arrangement and providing a trailing reinforcement arrangement comprising at least the trailing leeward reinforcement structure and the trailing windward reinforcement structure, the leading reinforcement arrangement and the trailing reinforcement arrangement extending in the lengthwise direction,
wherein each respective reinforcement structure of the leading reinforcement arrangement is closer to the leading edge than each respective reinforcement structure of the trailing reinforcement arrangement,
wherein the trailing windward reinforcement structure has a first stiffness in the lengthwise direction and the trailing leeward reinforcement structure has a second stiffness in the lengthwise direction,
wherein the first stiffness is greater tha

Assignees

• Vestas Wind Sys As

Inventors

• Randall Stephen
• Singh Gurmukh

Classifications

• F03D1/0675 Primary

  of the blades · CPC title

• F05B2240/221

  with horizontal axis · CPC title

• F05B2230/60

  Assembly methods · CPC title

• F05B2220/30

  in turbines · CPC title

• F03D1/069

  of the trailing edge region · CPC title