Teleoperated surgical system with surgical instrument wear tracking

Patent metadata

Field	Value
Publication number	US-12201390-B2
Application number	US-202217568505-A
Country	US
Kind code	B2
Filing date	Jan 4, 2022
Priority date	Nov 11, 2016
Publication date	Jan 21, 2025
Grant date	Jan 21, 2025

Abstract

A surgical method is provided, comprising: providing an information structure in a computer readable storage device that associates an indication of surgeon skill level in at least one surgical activity performed using the surgical instrument with a surgical instrument actuator safety state of the surgical instrument for use during performance of the at least one surgical activity using the surgical instrument by a surgeon having the indicated skill level; tracking surgical instrument actuator state of a surgical instrument during performance of a surgical procedure by a surgeon; and transitioning the surgical instrument actuator state of the surgical instrument to the surgical instrument safety state during performance of the at least one surgical activity by the surgeon using the surgical instrument.

First claim

What is claimed is:

1. A method for tracking use of a surgical instrument in a surgical system comprising:
receiving first information indicating a first activity of a surgical instrument comprising a use of a surgical instrument during surgery;
determining an actuator state of a plurality of actuator states of the surgical instrument, each of the plurality of actuator states associated with a decrement count of a remaining lifetime of the surgical instrument, one or more of the plurality of actuator states having different decrement counts;
generating a first amount of first useful lifetime reduction based at least on a first decrement count associated with the actuator state of the surgical instrument;
receiving second information indicating a second activity of the surgical instrument comprising a sterilization event;
generating a second amount of lifetime reduction of second useful lifetime reduction based at least on a second decrement count corresponding to a type of the surgical instrument that had the sterilization event; and
determining a remaining lifetime corresponding to the surgical instrument by adjusting a lifetime of the surgical instrument based at least on the first amount of lifetime reduction of the first useful lifetime reduction information and the second amount of the second useful lifetime reduction.

2. The method of claim 1 ,
wherein the first amount of first lifetime reduction is different from the second amount of the second lifetime reduction.

3. The method of claim 1 further including:
sending an indication of the remaining lifetime of the instrument over a network to an inventory management system.

4. The method of claim 1 further including:
sending an indication of the first remaining lifetime reduction over a network to an inventory management system; and
sending an indication of the second remaining lifetime reduction over the network to an inventory management system.

5. The method of claim 1 further including:
causing adjusting of remaining lifetime, stored in a computer readable storage, corresponding to the surgical instrument based upon the first useful lifetime reduction; and
causing adjusting of remaining lifetime, stored in a computer readable storage, corresponding to the surgical instrument based upon the second useful lifetime reduction.

6. The method of claim 2 further including:
sending an indication of the first remaining lifetime reduction over a network to an inventory management system; and
sending an indication of the second remaining lifetime reduction over the network to the inventory management system.

7. The method of claim 3 , wherein the surgical instrument use comprises one of a routine surgical use or a non-routine surgical use.

8. The method of claim 7 , wherein the first decrement count of the first amount of first useful lifetime reduction is determined as a function of energy use over time during the actuator state.

9. The method of claim 1 , further comprising determining the lifetime reduction of the first useful lifetime by matching the actuator state with the first decrement count for the surgical instrument assigned to the actuator state.

10. A surgical system that includes a surgical instrument comprising:
a processor;
a memory device holding an instruction set executable on the processor to cause the processor to perform operations comprising:
receiving first information indicating a first activity of a surgical instrument comprising a surgical instrument use during surgery;
determining an actuator state of a plurality of actuator states of the surgical instrument, each of the plurality of actuator states associated with a decrement count of a remaining lifetime of the surgical instrument, one or more of the plurality of actuator states having different decrement counts;
generating a first amount of first useful lifetime reduction based at least on a first decrement count of the actuator state of the surgical instrument;
receiving second information indicating a second activity of the surgical instrument comprising a sterilization event;
generating a second amount of lifetime reduction of second useful lifetime reduction based at least a second decrement count for a type of the surgical instrument that had the sterilization event; and
determining a remaining lifetime corresponding to the surgical instrument by adjusting a lifetime of the surgical instrument based at least on the first amount of lifetime reduction of the first useful lifetime reduction and the second amount of the second useful lifetime reduction.

11. The surgical system of claim 10 ,
wherein the first amount of first lifetime reduction is different from the second amount of the second lifetime reduction.

12. The surgical system of claim 10 ,
wherein the instructions to cause the processor to perform operations comprising:
sending an indication of the remaining lifetime of the instrument over a network to an inventory management system.

13. The surgical system of claim 10 ,
wherein the instructions to cause the processor to perform operations comprising:
sending an indication of the first remaining lifetime reduction over a network to an inventory management system; and
sending an indication of the second remaining lifetime reduction over the network to an inventory management system.

14. The surgical system of claim 10 ,
wherein the instructions to cause the processor to perform operations comprising:
causing adjusting of remaining lifetime, stored in a computer readable storage, corresponding to the surgical instrument based upon the first useful lifetime reduction; and
causing adjusting of remaining lifetime, stored in a computer readable storage, corresponding to the surgical instrument based upon the second useful lifetime reduction.

15. The surgical system of claim 10 ,
wherein the instructions to cause the processor to perform operations comprising:
sending an indication of the first remaining lifetime reduction over a network to an inventory management system; and
sending an indication of the second remaining lifetime reduction over the network to the inventory management system.

16. The system of claim 10 , wherein the surgical instrument use comprises one of a routine surgical use or a non-routine surgical use.

17. The system of claim 16 , wherein the first decrement count of the first amount of first useful lifetime reduction is determined as a function of energy use over time during the actuator state.

18. The system of claim 10 , wherein the first decrement count of the first amount of first useful lifetime reduction is based at least on a surgical activity and surgical instrument activity state during the surgical instrument use.

19. The surgical system of claim 10 , wherein the lifetime reduction of the first useful lifetime is determined by matching the actuator state with the first decrement count for the surgical instrument assigned to the actuator state.

Assignees

• Intuitive Surgical Operations

Inventors

• Hingwe Pushkar
• Kerdok Amy E
• Nowlin William C
• Robinson David W

Classifications

• A61B90/98

  using electromagnetic means, e.g. transponders · CPC title

• A61B2090/0803

  Counting the number of times an instrument is used · CPC title

• A61B34/70

  Manipulators specially adapted for use in surgery · CPC title

• A61B2034/2051

  Electromagnetic tracking systems · CPC title

• A61B34/35 Primary

  for telesurgery · CPC title