Current regulators for dual wound synchronous motor drives

Patent metadata

Field	Value
Publication number	US-12199485-B2
Application number	US-202318544084-A
Country	US
Kind code	B2
Filing date	Dec 18, 2023
Priority date	Dec 28, 2021
Publication date	Jan 14, 2025
Grant date	Jan 14, 2025

Abstract

A method of controlling a dual wound synchronous machine (DWSM) includes: determining virtual current commands based on a current command associated with each of two winding sets of the DWSM; determining virtual half-motor currents by applying a mathematical transformation on measured output currents; determining half-motor difference currents based on differences between the corresponding virtual current command and the virtual half-motor current; calculating forward path voltage commands based on the corresponding difference currents and using first and second gain factors; determining feedback voltage commands by applying third and fourth gain factors to the virtual half-motor currents; determining virtual final voltage commands based on the corresponding forward path and feedback voltage commands; determining final voltage commands by applying a second mathematical transformation to the virtual final voltage commands; commanding, based on the final voltage commands, inverters to apply corresponding voltages to the two winding sets and thereby generating the output currents.

First claim

Having thus described the invention, it is claimed:

1. A method of controlling a dual wound synchronous machine (DWSM) having a first winding set and a second winding set, the method comprising:
determining a positive virtual half-motor current command and a negative virtual half-motor current command based on a first motor current command associated with the first winding set and based on a second motor current command associated with the second winding set;
determining a positive virtual half-motor current and a negative virtual half-motor current by applying a first mathematical transformation on current signals corresponding to currents in each of the first winding set and the second winding set, the positive virtual half-motor current corresponding to a positive virtual motor winding associated with the DWSM, and the negative virtual half-motor current corresponding to a negative virtual motor winding associated with the DWSM;
calculating a positive virtual half-motor forward path voltage command based on the positive virtual half-motor current command and using a first set of gain factors;
calculating a negative virtual half-motor forward path voltage command based on the negative virtual half-motor current command and using a second set of gain factors;
determining a positive virtual half-motor feedback path voltage command by applying a third set of gain factors to the positive virtual half-motor current;
determining a negative virtual half-motor feedback path voltage command by applying a fourth set of gain factors to the negative virtual half-motor current;
determining a positive virtual half-motor final voltage command based on the positive virtual half-motor forward path voltage command and based on the positive virtual half-motor feedback path voltage command;
determining a negative virtual half-motor final voltage command based on the negative virtual half-motor forward path voltage command and based on the negative virtual half-motor feedback path voltage command;
determining a first final voltage command and a second final voltage command by applying a second mathematical transformation to the positive virtual half-motor final voltage command and the negative virtual half-motor final voltage command;
commanding, based on the first final voltage command, a first inverter to apply a first output voltage to the first winding set and thereby causing a first output current to be generated in the first winding set; and
commanding, based on the second final voltage command, a second inverter to apply a second output voltage to the second winding set and thereby causing a second output current to be generated in the second winding set,
wherein the first output current and the second output current each have a d-axis component and a q-axis component, and at least one of the first set of gain factors, the second set of gain factors, the third set of gain factors or the fourth set of gain factors is configured to cause the d-axis component and the q-axis component of the first output current to be decoupled from variations of d-axis and q-axis components of the second output current.

2. The method of claim 1 , wherein the at least one of the first set of gain factors, the second set of gain factors, the third set of gain factors, or the fourth set of gain factors is further configured to cause the d-axis component of the first output current to be decoupled from variations of the q-axis component of the first output current.

3. The method of claim 1 , further including:
measuring first phase currents in the first winding set to generate a first measured current signal; and
measuring second phase currents in the second winding set to generate a second measured current signal,
wherein the current signals corresponding to currents in each of the first winding set and the second winding set include each of the first measured current signal and the second measured current signal.

4. The method of claim 1 , further including determining a positive virtual half-motor difference current based on a difference between the positive virtual half-motor current command and the positive virtual half-motor current; and
wherein calculating the positive virtual half-motor forward path voltage command based on the positive virtual half-motor current command includes calculating the positive virtual half-motor forward path voltage command further based on the positive virtual half-motor difference current.

5. The method of claim 4 , further comprising integrating the positive virtual half-motor difference current to generate an integrated difference signal, and
wherein calculating the positive virtual half-motor forward path voltage command based on the positive virtual half-motor difference current includes calculating the positive virtual half-motor forward path voltage command further based on the integrated difference signal.

6. The method of claim 1 , wherein the second mathematical transformation is an inverse of the first mathematical transformation.

7. A method of controlling a dual wound synchronous machine (DWSM) having a first winding set and a second winding set, the method comprising:
determining a positive virtual half-motor current command and a negative virtual half-motor current command based on a first motor current command associated with the first winding set and based on a second motor current command associated with the second winding set;
calculating a positive virtual half-motor forward path voltage command based on the positive virtual half-motor current command and using a first set of gain factors;
calculating a negative virtual half-motor forward path voltage command based on the negative virtual half-motor current command and using a second set of gain factors;
determining a positive virtual half-motor final voltage command based on the positive virtual half-motor forward path voltage command;
determining a negative virtual half-motor final voltage command based on the negative virtual half-motor forward path voltage command;
determining a first final voltage command and a second final voltage command based on the positive virtual half-motor final voltage command and based on the negative virtual half-motor final voltage command;
commanding, based on the first final voltage command, a first inverter to apply a first output voltage to the first winding set and thereby causing a first output current to be generated in the first winding set; and
commanding, based on the second final voltage command, a second inverter to apply a second output voltage to the second winding set and thereby causing a second output current to be generated in the second winding set,
wherein the first output current and the second output current each have a d-axis component and a q-axis component, and at least one of the first set of gain factors and the second set of gain factors is configured to cause at least one of the d-axis component and the q-axis component of the first output current to be decoupled from variations of d-axis and q-axis components of the second output current.

8. The method of claim 7 , wherein the at least one of the first set of gain factors and the second set of gain factors is further configured to cause the d-axis component of the first output current to be decoupled from variations of the q-axis component of the first output current.

9. The method of claim 7 , wherein determining the positive virtual half-motor current command and the negative virtual half-motor current command includes applying a first mathematical transformation on the first motor current command associated with the first winding set and the second motor current command associated with the second winding set; and
wherein determi

Assignees

• Steering Solutions Ip Holding

Inventors

• Pramod Prerit

Classifications

• H02P25/22 Primary

  Multiple windings; Windings for more than three phases · CPC title

• H02P21/0003

  Control strategies in general, e.g. linear type, e.g. P, PI, PID, using robust control · CPC title

• H02K2201/15

  Sectional machines · CPC title

• H02P21/22 Primary

  Current control, e.g. using a current control loop · CPC title

• H02P27/06

  using DC to AC converters or inverters (H02P27/05 takes precedence) · CPC title