Electromagnetic device having stator core formed with stacked thin sheets and aircraft in which electromagnetic device is used

Patent metadata

Field	Value
Publication number	US-12199479-B2
Application number	US-202117917261-A
Country	US
Kind code	B2
Filing date	Jan 21, 2021
Priority date	May 29, 2020
Publication date	Jan 14, 2025
Grant date	Jan 14, 2025

Abstract

This electromagnetic device includes: two movable parts movable in parallel or antiparallel to each other; and a stator core arranged with two surfaces thereof respectively opposed to the two movable parts. At least part of the stator core is formed by stacking thin sheets in a movable direction of the movable parts and is retained with tensile stress applied thereto in a direction parallel to the two surfaces opposed to the movable parts and perpendicular to the movable direction of the movable parts.

First claim

The invention claimed is:

1. An electromagnetic device comprising:
two movable parts movable in parallel or antiparallel to each other; and
a stator core arranged with two surfaces thereof respectively opposed to the two movable parts,
wherein at least part of the stator core is formed by stacking thin sheets in a movable direction of the movable parts and is retained with tensile stress applied thereto in a direction parallel to the two surfaces opposed to the two movable parts and perpendicular to the movable direction of the movable parts.

2. The electromagnetic device according to claim 1 , wherein;
the two movable parts rotate about an identical rotary shaft, and
the at least part of the stator core is formed by stacking the thin sheets in a rotation direction of the two movable parts and is retained with tensile stress applied thereto in an axial direction of the rotary shaft.

3. The electromagnetic device according to claim 2 , wherein;
the thin sheets are thin sheets rolled in a radial direction of the rotary shaft.

4. The electromagnetic device according to claim 2 , wherein;
the thin sheets have parts of which sectional areas in the axial direction of the rotary shaft are smaller than those of other parts thereof.

5. The electromagnetic device according to claim 2 , the electromagnetic device being a rotary electric machine, wherein:
the two movable parts are a first rotor and a second rotor, and
the rotary electric machine includes a stator formed by winding a coil around the stator core.

6. The electromagnetic device according to claim 5 , wherein;
each thin sheet has two side portions along the axial direction, and
at least one of the two side portions is opposed to the first rotor or the second rotor which is an opposed movable part, and is bent toward a rotation-direction lagged side of the movable part.

7. The electromagnetic device according to claim 5 , wherein;
the rotation directions or rotation speeds of the two movable parts are different from each other.

8. The electromagnetic device according to claim 5 , wherein:
the first rotor includes a boss portion press-fitted and fixed to the rotary shaft, and a first magnet adhered and fixed to a radially outer side of the boss portion,
the second rotor includes an outer shaft fixed to the rotary shaft, and a second magnet adhered and fixed to a radially inner side of the outer shaft,
the stator core has a body portion opposed to the first magnet and the second magnet, and has, at both ends of the body portion, distal end portions which protrude from the body portion in the axial direction of the rotary shaft and of which sectional areas in the axial direction are smaller than that of the body portion,
the distal end portion at one end is attached to a non-load-side base rotatably retaining the first rotor and the second rotor, and
the distal end portion at another end is attached, with the stator core pulled, to a load-side base rotatably retaining the first rotor and the second rotor.

9. The electromagnetic device according to claim 5 , wherein;
the first rotor includes a boss portion press-fitted and fixed to the rotary shaft, and a first magnet adhered and fixed to a radially outer side of the boss portion,
the second rotor includes an outer shaft fixed to the rotary shaft, and a second magnet adhered and fixed to a radially inner side of the outer shaft,
the stator core has a body portion opposed to the first magnet and the second magnet, and has, at each of both ends of the body portion, two distal end portions which protrude from the body portion in the axial direction of the rotary shaft and which extend respectively from both sides of the body portion that are opposed to the first magnet and the second magnet,
the two distal end portions at one end are attached to a non-load-side base rotatably retaining the first rotor and the second rotor, and
the distal end portions at another end are attached, with the stator core pulled, to a load-side base rotatably retaining the first rotor and the second rotor.

10. The electromagnetic device according to claim 9 , wherein:
the stator core has two side portions extending in the axial direction of the rotary shaft and respectively opposed to the first magnet and the second magnet, and a retention portion retaining the side portions between the first magnet and the second magnet,
the side portions are each formed by stacking thin sheets in the movable direction of the first rotor and the second rotor,
the retention portion is formed by stacking, in the axial direction, thin sheets having cutouts on a side opposed to the first magnet and a side opposed to the second magnet, the two side portions being retained by the cutouts of the retention portion,
the two side portions each have the distal end portions extending from the retention portion toward both sides in the axial direction of the rotary shaft,
the two distal end portions at the one end are attached to the non-load-side base rotatably retaining the first rotor and the second rotor, and
the distal end portions at the other end are attached, with the stator core pulled, to the load-side base rotatably retaining the first rotor and the second rotor.

11. The electromagnetic device according to claim 5 , wherein;
the first rotor includes a boss portion press-fitted and fixed to the rotary shaft, and a first magnet adhered and fixed to a radially outer side of the boss portion,
the second rotor includes an outer shaft, and a second magnet adhered and fixed to a radially inner side of the outer shaft,
the stator core has a body portion opposed to the first magnet and the second magnet, and has, at both ends of the body portion, distal end portions which protrude from the body portion in the axial direction of the rotary shaft and of which sectional areas in the axial direction are smaller than that of the body portion,
the distal end portion at one end is attached to a non-load-side base rotatably retaining the first rotor and the second rotor, and
the distal end portion at another end is attached, with the stator core pulled, to a load-side base rotatably retaining the first rotor and the second rotor.

12. The electromagnetic device according to claim 5 , wherein:
the first rotor includes a non-load-side boss portion press-fitted and fixed to the rotary shaft, and a first magnet adhered and fixed to an axial-direction load side of the non-load-side boss portion,
the second rotor includes a load-side boss portion fixed to the rotary shaft, and a second magnet adhered and fixed to an axial-direction non-load side of the load-side boss portion,
the stator core has a body portion opposed to the first magnet and the second magnet, and has, at each of both ends of the body portion, two distal end portions which protrude from the body portion in a radial direction of the rotary shaft and which extend respectively from both sides of the body portion that are opposed to the first magnet and the second magnet,
the two distal end portions at one end are attached to a radially-inner-side retention member rotatably retaining the first rotor and the second rotor, and
the distal end portions at another end are attached, with the stator core pulled, to a radially-outer-side retention member surrounding the first rotor and the second rotor.

13. The electromagnetic device according to claim 2 , the electromagnetic device being a magnetic gear, wherein:
the two movable parts are a first rotor and a second rotor, and
the stator core forms a pole piece between the first rotor and the second rotor.

14. The electromagnetic device accord

Assignees

• Mitsubishi Electric Corp

Inventors

• Miyama Yoshihiro
• Mitsuda Hiroshi
• Ito Kazumasa

Classifications

• B64D27/34

  All-electric aircraft · CPC title

• H02K7/003

  Couplings; Details of shafts (means for mounting rotors on shafts H02K1/28) · CPC title

• H02K1/22

  Rotating parts of the magnetic circuit · CPC title

• H02K1/12

  Stationary parts of the magnetic circuit · CPC title

• H02K1/187

  to inner stators · CPC title