Guidance for positioning and orienting field of view of intraoral scanning

Patent metadata

Field	Value
Publication number	US-12199406-B2
Application number	US-202318388499-A
Country	US
Kind code	B2
Filing date	Nov 9, 2023
Priority date	Aug 27, 2014
Publication date	Jan 14, 2025
Grant date	Jan 14, 2025

Abstract

In embodiments, a system for scanning an intraoral cavity comprises an intraoral scanner to generate topographical scan data of the intraoral cavity and 2D image data of the intraoral cavity, and a processing unit operatively connected to the intraoral scanner. The processing unit is to: receive the topographical scan data and the 2D image data from the intraoral scanner; generate a 3D digital model of the intraoral cavity using the intraoral scan data; output the 3D digital model to a display; determine which portions of the intraoral cavity have been scanned; generate a visual indicator that provides guidance for positioning and orienting the field of view of the intraoral scanner; and output the visual indicator to the display.

First claim

What is claimed is:

1. A system for scanning an intraoral cavity, comprising:
an intraoral scanner configured to generate topographical scan data of the intraoral cavity and two-dimensional (2D) image data of the intraoral cavity, wherein the two-dimensional image data represents at least a portion of a field of view of the intraoral scanner; and
a computing device configured to:
receive the topographical scan data and the two-dimensional image data from the intraoral scanner;
generate a three-dimensional (3D) digital model of the intraoral cavity using the topographical scan data;
output the 3D digital model and the 2D image data to a display;
determine which portions of the intraoral cavity have been scanned based on at least one of the topographical scan data or the 2D image data;
generate a visual indicator that provides guidance for positioning and orienting the field of view of the intraoral scanner based at least in part on which portions of the intraoral cavity have been scanned; and
output the visual indicator to the display.

2. The system of claim 1 , wherein the intraoral scanner comprises:
an optical system with aligned scanner optics and viewfinder optics, wherein the scanner optics have a first optical path, wherein the viewfinder optics has a second optical path, and wherein at least a portion of the second optical path overlaps with the first optical path.

3. The system of claim 2 , wherein the optical system comprises a plurality of optical components, and wherein at least some of the plurality of optical components are shared between the scanner optics and the viewfinder optics.

4. The system of claim 1 , wherein the intraoral scanner comprises:
a first illumination unit configured to generate first light for generating the topographical scan data; and
a second illumination unit configured to generate second light generating the 2D image data.

5. The system of claim 4 , wherein the first illumination unit comprises one or more lasers.

6. The system of claim 5 , wherein the one or more lasers comprise a vertical cavity surface emitting laser (VCSEL) array.

7. The system of claim 6 , wherein the intraoral scanner further comprises a homogenizing lens array comprising a plurality of homogenizing lenses, each emitter of the VCSEL array having a respective homogenizing lens of the plurality in registry therewith.

8. The system of claim 7 , wherein the intraoral scanner further comprises a spot generator lens array, wherein the homogenizing lens array and the VCSEL array are configured to generate a far field homogenized pattern of overlapping light beams at the spot generator lens array.

9. The system of claim 4 , wherein the second illumination unit is configured to provide polychromatic illumination.

10. The system of claim 9 , wherein the second light comprises a plurality of different wavelengths, and wherein the intraoral scanner comprises chromatic dispersion optics along an optical path between the second illumination unit and the intraoral cavity, such that each wavelength of the second light is focused to a different focal depth.

11. The system of claim 4 , wherein:
the second illumination unit is configured to sequentially illuminate the intraoral cavity with different wavelengths of light;
a detector unit of the intraoral scanner is to obtain monochromatic images corresponding to each of the different wavelengths of light; and
the computing device is to process and merge the monochromatic images corresponding to each of the different wavelengths of light to provide composite color 2D image data.

12. The system of claim 11 , wherein focused and unfocused areas of each of the monochromatic images differs based on an associated wavelength of light captured in the respective monochromatic images, and wherein the computing device is further to process each of the monochromatic images to identify focused areas therein.

13. The system of claim 1 , wherein the computing device is further configured to update the visual indicator according to scanning progress and intraoral scanner movement in a manner that provides real-time or near real-time scanning guidance.

14. The system of claim 1 , the intraoral scanner comprising a detector unit that is to generate both the topographical scan data and the 2D image data.

15. The system of claim 1 , wherein the computing device is further configured to determine a current field of view of the intraoral scanner based on at least one of most recent topographical scan data or most recent 2D image data.

16. The system of claim 1 , wherein the 2D image data comprises color image data.

17. A computer readable storage medium comprising instructions that, when executed by a processing unit of a system for scanning intraoral cavities, causes the processing unit to perform operations comprising:
receiving topographical scan data and two-dimensional (2D) image data of an intraoral object from an intraoral scanner, wherein the 2D image data represents at least a portion of a field of view of the intraoral scanner;
generating a three-dimensional (3D) digital model of the intraoral object using the topographical scan data;
outputting the 3D digital model and the 2D image data to a display;
determining which portions of the intraoral object have been scanned based on at least one of the topographical scan data or the 2D image data;
generating a visual indicator that provides guidance for positioning and orienting the field of view of the intraoral scanner based at least in part on which portions of the intraoral object have been scanned; and
outputting the visual indicator to the display.

18. The computer readable storage medium of claim 17 , wherein the 2D image data comprises color image data.

19. The computer readable storage medium of claim 17 , the operations further comprising:
updating the visual indicator according to scanning progress and intraoral scanner movement in a manner that provides real-time or near real-time scanning guidance.

20. The computer readable storage medium of claim 17 , further comprising:
determining a current field of view of the intraoral scanner based on at least one of most recent topographical scan data or most recent 2D image data.

Assignees

• Align Technology Inc

Inventors

• Atiya Yossef
• Verker Tal

Classifications

• H01S5/423

  having a vertical cavity · CPC title

• H01S5/005

  Optical components external to the laser cavity, specially adapted therefor, e.g. for homogenisation or merging of the beams or for manipulating laser pulses, e.g. pulse shaping (H01S5/026, H01S5/18388 take precedence) · CPC title

• F21V5/04 Primary

  of lens shape · CPC title

• H01S2301/02

  ASE (amplified spontaneous emission), noise; Reduction thereof · CPC title

• H01S5/0071

  for beam steering, e.g. using a mirror outside the cavity to change the beam direction · CPC title