High speed cable braid termination using a coil spring

Patent metadata

Field	Value
Publication number	US-12199385-B2
Application number	US-202217732605-A
Country	US
Kind code	B2
Filing date	Apr 29, 2022
Priority date	Apr 29, 2022
Publication date	Jan 14, 2025
Grant date	Jan 14, 2025

Abstract

An assembly for terminating a high speed cable with an EMI braided shield, The assembly a shell housing, a crosstalk shield and a constant force spring. The shell housing has a mating end and a conductor receiving end. A recessed portion is provided proximate the conductor receiving end, the recessed portion has an outer diameter. The crosstalk shield is provided in the shell housing. The constant force spring is positioned in the recessed portion of the shell housing. The constant force spring has an opening with an inner diameter which is less than the outer diameter of the recessed portion. The constant force spring is circumferentially wrapped about the EMI braided shield to mechanically and electrically secure the EMI braided shield to the recessed portion of the shell housing.

First claim

The invention claimed is:

1. An assembly for terminating a high speed cable with an EMI braided shield, the assembly comprising:
a shell housing having a mating end and a conductor receiving end, a recessed portion provided proximate the conductor receiving end, the recessed portion having an outer diameter;
a crosstalk shield provided in the shell housing;
a constant force spring positioned in the recessed portion of the shell housing, the constant force spring having an opening with an inner diameter which is less than the outer diameter of the recessed portion;
a shoulder extending circumferentially around the conductor receiving end of the shell housing;
one or more shield receiving recesses extending through the shoulder and into the recessed portion;
wherein the constant force spring is circumferentially wrapped about the EMI braided shield to mechanically and electrically secure the EMI braided shield to the recessed portion of the shell housing.

2. The assembly as recited in claim 1 , wherein the recessed portion has multiple projections which extend from an outer surface thereof, the multiple projections cooperate with the constant force spring which is circumferentially wrapped about the EMI braided shield to retain the EMI braided shield on the shell housing.

3. The assembly as recited in claim 1 , wherein a mating portion is provided proximate the mating end of shell housing, the mating portion has a smaller outside diameter than the outer diameter of the recessed portion.

4. The assembly as recited in claim 1 , wherein the constant force spring is a rolled ribbon of spring steel such that the constant force spring is in a rolled up form when relaxed.

5. The assembly as recited in claim 1 , wherein the constant force spring results in a peak pull force of greater than 40 lbs.

6. A cable assembly comprising:
a shell housing having a mating end and a conductor receiving end, a recessed portion provided proximate the conductor receiving end, the recessed portion having an outer diameter;
a high speed cable with an EMI braided shield and differential pairs of signal conductors, the EMI braided shield exposed proximate the shell housing, the EMI braided shield positioned in alignment with the recessed portion;
a constant force spring positioned in the recessed portion of the shell housing, the constant force spring having an opening with an inner diameter which is less than the outer diameter of the recessed portion;
one or more shield receiving recesses extend from the conductor receiving end toward the mating end;
wherein the constant force spring is circumferentially wrapped about the EMI braided shield applying a force to the EMI braided shield and the recessed portion of the shell housing to mechanically and electrically secure the EMI braided shield to the recessed portion of the shell housing.

7. The cable assembly as recited in claim 6 , wherein the constant force spring is a rolled ribbon of spring steel which forms a coil with multiple layers, the constant force spring is in a rolled up form when relaxed.

8. The cable assembly as recited in claim 7 , wherein the constant force spring generates a peak pull force of greater than 40 lbs.

9. The cable assembly as recited in claim 8 , wherein the recessed portion has multiple projections which extend from an outer surface thereof, the multiple projections cooperate with the constant force spring which is circumferentially wrapped about the EMI braided shield to retain the EMI braided shield on the shell housing.

10. The cable assembly as recited in claim 9 , wherein a shoulder extends circumferentially around the conductor receiving end of the shell housing, the shoulder cooperates with the constant force spring to prevent the removal of the EMI braided shield when a force is applied in the longitudinal direction of the cable.

11. The cable assembly as recited in claim 10 , wherein the one or more shield receiving recesses extend through the shoulder and into the recessed portion.

12. The cable assembly as recited in claim 11 , wherein a crosstalk shield provided in the shell housing.

13. The cable assembly as recited in claim 12 , wherein the crosstalk shield has a first shield member and a second shield member which define contact receiving cavities.

14. The cable assembly as recited in claim 13 , wherein portions of the first shield member and the second shield member are positioned in the one or more shield receiving recesses.

15. The cable assembly as recited in claim 14 , wherein the first shield member and the second shield member have one or more mounting projections which extend from side edges of the first shield member and the second shield member.

16. The cable assembly as recited in claim 15 , wherein the mounting projections are embossments which cooperate with walls of the one or more shield receiving recesses to provide an interference engagement to provide a secure mechanical and electrical connection between the shell housing and the crosstalk shield.

17. The cable assembly as recited in claim 16 , wherein the constant force spring applies a force to the recessed portion of the shell housing causing respective walls of the walls of the one or more shield receiving recesses to move toward each and applying force to the embossments.

Assignees

• Te Connectivity Solutions Gmbh

Inventors

• Ruffini Nicholas Paul
• Mcalonis Matthew Richard
• Sipe Lynn Robert

Classifications

• H01R13/6598

  Shield material · CPC title

• H01R13/6585

  Shielding material individually surrounding or interposed between mutually spaced contacts · CPC title

• H01R4/48 Primary

  utilising a spring, clip, or other resilient member (H01R4/52 takes precedence) · CPC title

• H01R13/65914

  Connection of shield to additional grounding conductors · CPC title

• H01R9/0527

  Connection to outer conductor by action of a resilient member, e.g. spring · CPC title