Methods and systems for inline mixing of hydrocarbon liquids

Patent metadata

Field	Value
Publication number	US-12197238-B2
Application number	US-202318199556-A
Country	US
Kind code	B2
Filing date	May 19, 2023
Priority date	Dec 30, 2019
Publication date	Jan 14, 2025
Grant date	Jan 14, 2025

Abstract

Embodiments include systems and methods of in-line mixing of hydrocarbon liquids from a plurality of tanks into a single pipeline. According to an embodiment, a method of admixing hydrocarbon liquids from a plurality of tanks into a single pipeline to provide in-line mixing thereof includes determining a ratio of a second fluid flow to a first fluid flow based on signals received from a tank flow meter in fluid communication with the second fluid flow and a booster flow meter in fluid communication with a blended fluid flow. The blended fluid flow includes a blended flow of the first fluid flow and the second fluid flow. The method further includes comparing the determined ratio to a pre-selected set point ratio thereby to determine a modified flow of the second fluid flow to drive the ratio toward the pre-selected set point ratio. The method further includes controlling a variable speed drive connected to a pump thereby to control the second fluid flow through the pump based on the determined modified flow, the pump being in fluid communication with the second fluid flow.

First claim

That claimed is:

1. An in-line fluid mixing system to admix fluids from a plurality of tanks into one or more pipelines, the in-line fluid mixing system comprising:
a first tank having a first fluid therein;
a first output pipe connected to the first tank, the first output pipe in fluid communication with the first fluid to transport a flow of the first fluid from the first tank through the first output pipe at a first pressure based on the force of gravity on the first fluid;
a second tank having a second fluid therein;
a second output pipe connected to the second tank, the second output pipe in fluid communication with the second fluid to transport a flow of the second fluid from the second tank through the second output pipe at a second pressure;
a pump having an inlet and an outlet, the inlet of the pump connected to the second output pipe to increase pressure of the flow of the second fluid from the second pressure to a pump pressure at the outlet;
a mixing pipe connected to the outlet of the pump to transport the flow of the second fluid therethrough;
a blended fluid pipe connected to and in fluid communication with the first output pipe and the mixing pipe to admix the flow of first fluid at the first pressure and the flow of second fluid into a blended fluid flow to the one or more pipelines; and
a flow control valve connected to the mixing pipe and positioned between the pump and the blended fluid pipe to control at least pressure of the flow of the second fluid in the mixing pipe between the pump and the flow control valve.

2. The in-line fluid mixing system of claim 1 , further comprising:
a tank flow meter connected to the mixing pipe and positioned between the pump and the blended fluid pipe to measure flow rate of the flow of the second fluid between the pump and the blended fluid pipe; and
a booster flow meter directly connected to and in fluid communication with the blended fluid pipe to measure total flow rate of the blended fluid flow transported through the blended fluid pipe.

3. The in-line fluid mixing system of claim 2 , further comprising:
a variable speed drive connected to the pump to control pump speed, thereby to adjust the flow of the second fluid through the pump; and
one or more controllers in communication with the variable speed drive, the tank flow meter, and the booster flow meter, the one or more controllers configured to:
determine a ratio of the flow of second fluid to the flow of first fluid responsive to one or more signals received from the tank flow meter and the booster flow meter, and
control the variable speed drive.

4. The in-line fluid mixing system of claim 3 , wherein the one or more controllers further is configured to compare the ratio to a pre-selected set point ratio, determine a modified flow of the second fluid to drive the ratio toward the pre-selected set point ratio, and adjust the variable speed drive based on the determined modified flow of the second fluid.

5. The in-line fluid mixing system of claim 3 , further comprising:
a pressure sensor connected to the mixing pipe to measure pressure of the flow of the second fluid in the mixing pipe between the pump and the flow control valve; and
a programmable logic controller in communication with the flow control valve and the pressure sensor and configured to control the flow control valve, wherein the programmable logic controller governs the flow control valve to maintain pressure of the flow of the second fluid in the mixing pipe between the pump and the flow control valve between about 15 psi and about 25 psi, and wherein the one or more controllers further is configured to compare the ratio to a pre-selected set point ratio, determine a modified flow of the second fluid to drive the ratio toward the pre-selected set point ratio, and send a control signal to the programmable logic controller, thereby to adjust the flow control valve based on the determined modified flow of the second fluid.

6. The in-line fluid mixing system of claim 2 , further comprising one or more controllers in communication with each of the tank flow meter and the booster flow meter to determine flow rate of the first fluid from the first tank responsive to signals received from the tank flow meter and the booster flow meter, wherein one or more of the fluids comprises a hydrocarbon liquid.

7. The in-line fluid mixing system of claim 1 , wherein pressure of the second fluid is equal to pressure of the first fluid at a portion of the blended fluid pipe configured to admix the flow of first fluid and the flow of second fluid into a blended fluid flow.

8. The in-line fluid mixing system of claim 1 , wherein a portion of a recirculation pipe is directly connected to and in fluid communication with the mixing pipe downstream of the pump, wherein another portion of the recirculation pipe is directly connected to and in fluid communication with the second output pipe to recirculate the second fluid therethrough, thereby to maintain a minimum flow of second fluid through the pump, and wherein a one-way valve is disposed in the recirculation pipe, thereby to prevent flow of the second fluid from the second output pipe to the mixing pipe.

9. The in-line fluid mixing system of claim 8 , wherein the recirculation pipe is configured to permit flow therethrough only when a ratio of the flow of second fluid to the flow of first fluid falls below a pre-selected threshold.

10. The in-line fluid mixing system of claim 1 , further comprising:
a pressure sensor directly connected to the mixing pipe to measure pressure of the flow of the second fluid in the mixing pipe between the pump and the flow control valve; and
a programmable logic controller in communication with the flow control valve and the pressure sensor and configured to control the flow control valve, wherein the programmable logic controller governs the flow control valve to maintain pressure of the flow of the second fluid in the mixing pipe between the pump and the flow control valve between about 15 psi and about 25 psi.

11. The in-line fluid mixing system of claim 1 , wherein the system lacks a static mixer.

12. The in-line fluid mixing system of claim 1 , wherein the blended fluid flow is a homogeneous mixture of hydrocarbon liquids.

13. An in-line fluid mixing system to admix fluids from a plurality of tanks into one or more pipelines, the in-line fluid mixing system comprising:
a first tank containing a first fluid therein;
a first output pipe connected to the first tank, the first output pipe to transport a gravity-fed flow of the first fluid from the first tank at a first pressure therethrough;
a second tank containing a second fluid therein;
a second output pipe connected to the second tank, the second output pipe to transport a flow of the second fluid from the second tank at a second pressure therethrough;
a third tank containing a third fluid therein;
a third output pipe connected to the third tank, the third output pipe to transport a flow of the third fluid from the third tank at a third pressure therethrough;
a second tank pump connected to the second output pipe to increase pressure of the flow of the second fluid from the second pressure to a second pump pressure at an outlet of the second tank pump;
a second tank mixing pipe connected to the outlet of the second tank pump to transport the flow of the second fluid therethrough;
a third tank pump connected to the third output pipe to increase pressure of the flow of the third fluid from the third pressure to a third pump pressure at an outlet of the third tank pump;
a third tank mixing pipe connected to the outlet of the third tank pump

Assignees

• Marathon Petroleum Co Lp

Inventors

• Miller Kyle E

Classifications

• B01F35/8311

  with means for controlling the motor driving the pumps or the other dispensing mechanisms · CPC title

• B01F35/2206

  Use of stored recipes for controlling the computer programs, e.g. for manipulation, handling, production or composition in mixing plants (B01F33/846 takes precedence) · CPC title

• B01F35/2202

  Controlling the mixing process by feed-back, i.e. a measured parameter of the mixture is measured, compared with the set-value and the feed values are corrected · CPC title

• B01F35/2134

  Density or solids or particle number · CPC title

• B01F35/833

  Flow control by valves, e.g. opening intermittently · CPC title