Method and control unit for resolving a tooth-on-tooth position of a positive-locking shifting element of an automated manual transmission

Patent metadata

Field	Value
Publication number	US-12196309-B2
Application number	US-202017785704-A
Country	US
Kind code	B2
Filing date	Dec 10, 2020
Priority date	Dec 18, 2019
Publication date	Jan 14, 2025
Grant date	Jan 14, 2025

Abstract

The present invention relates to a method for resolving a tooth-on-tooth position of a positive-locking shifting element of an automated manual transmission, in which gear steps of the automated manual transmission are changed by means of a pressure-medium-actuated shift actuator. If, during a change of a gear step of the automated manual transmission, a tooth-on-tooth position occurs at the interlocking shifting element, then the control of the pressure-medium-actuated shift actuator is varied in such manner as to resolve the tooth-on-tooth position. A control unit for carrying out the method is also disclosed.

First claim

The invention claimed is:

1. A method for resolving a tooth-on-tooth position of an interlocking shifting element of an automated manual transmission, the interlocking shifting element being actuatable by a pressure-medium-actuated shift actuator, the method comprising:
initiating changing a gear of the automated manual transmission by means of the shift actuator by adjusting a pressure in a pressure chamber of the shift actuator with a pressure medium to move a piston rod connected to the interlocking shifting element in a desired shifting direction;
detecting the tooth-on-tooth position at the interlocking shifting element during changing the gear; and
varying control of the shift actuator by adjusting the pressure in the pressure chamber of the shift actuator to move the piston rod in an opposite direction to reduce a pressure force acting on the tooth-on-tooth position.

2. The method according to claim 1 , comprising after detection of the tooth-on-tooth position, waiting for lapse of a period of detection time before recognizing the tooth-on-tooth position, the tooth-on-tooth position being detected based on an axial position of the piston rod, and
upon recognition of the tooth-on-tooth position, actuating a valve to reduce the pressure in the pressure chamber of the shift actuator acted upon by the pressure medium to resolve the tooth-on-tooth position; and
after actuation of the valve to reduce the pressure in the pressure chamber.

3. The method according to claim 2 , comprising detecting the tooth-on-tooth position when movement of the piston rod in the desired shifting directions stops, and
reducing the pressure in the pressure chamber to an ambient pressure after the piston rod has remained stationary over the period of detection time.

4. The method according to claim 1 , comprising:
providing a counter-pressure chamber of the shift actuator which is located relative to the piston rod such that pressurization of the counter-pressure chamber moves the piston rod the opposite direction; and
increasing a pressure in the counter-pressure chamber.

5. The method according to claim 4 , comprising:
determining, by a condition observer, the pressure in the counter-pressure chamber to avoid shifting in the opposite direction which is opposite to the desired shifting direction.

6. The method according to claim 1 , comprising:
increasing the pressure in the pressure chamber of the shift actuator acted upon by the pressure medium in order to change the gear; and
upon detection of the tooth-on-tooth position, increasing a pressure in a counter-pressure chamber of the shift actuator to move the piston rod in the opposite direction.

7. The method according to claim 6 , comprising determining, by a condition observer, the pressure in the counter-pressure chamber to avoid shifting in the opposite direction which is opposite to the desired shifting direction.

8. The method according to claim 1 , wherein varying control of the shift actuator includes taking into account a dead time of shifting valves which are actuated to control the pressure in the pressure chamber of the shift actuator.

9. The method according to claim 1 , comprising applying an external torque to the interlocking shifting element in addition to adjusting the pressure in the pressure chamber of the shift actuator to move the piston rod in an opposite direction to resolve the tooth-on-tooth position.

10. A control unit programmed to carry out the method according to claim 1 .

11. The control unit of claim 10 , comprising computer-executable code, that when executed by the control unit, carries out the method of claim 1 .

12. An automated manual transmission comprising the control unit according to claim 10 .

13. An automated manual transmission according to claim 12 , wherein the automated manual transmission is in the form of a group transmission of a motor vehicle.

14. A motor vehicle comprising the automated manual transmission according to claim 13 .

Assignees

• Zahnradfabrik Friedrichshafen

Inventors

• Chamaken Kamde Alain Tierry
• Moser Wilhelm
• Eisele Markus
• Kramer Rupert
• Steinborn Mario

Classifications

• F16H2061/2823

  Controlling actuator force way characteristic, i.e. controlling force or movement depending on the actuator position, e.g. for adapting force to synchronisation and engagement of gear clutch · CPC title

• F16H2061/047

  by preventing or solving a tooth butt situation upon engagement failure due to misalignment of teeth · CPC title

• F16H63/3023

  the final output mechanisms comprising elements moved by fluid pressure (band brake actuating mechanisms F16H63/3003) · CPC title

• F16H61/30

  Hydraulic {or pneumatic} motors {or related fluid control means} therefor · CPC title

• F16H61/0267

  Layout of hydraulic control circuits, e.g. arrangement of valves · CPC title