Ternary hot-dip galvannealed steel sheet surface treatment solution composition for providing excellent blackening resistance and alkali resistance, ternary hot-dip galvannealed steel sheet surface-treated using same, and manufacturing method therefor

Patent metadata

Field	Value
Publication number	US-12194491-B2
Application number	US-202017762964-A
Country	US
Kind code	B2
Filing date	Sep 23, 2020
Priority date	Sep 24, 2019
Publication date	Jan 14, 2025
Grant date	Jan 14, 2025

Abstract

The present invention relates to a surface treatment composition comprising, on the basis of 100 wt % of the solid part of the composition, 20-40 wt % of a water-soluble polyurethane resin, 40-60 wt % of a silane-based sol-gel resin in which three types of silane compounds are cross-linked, 5-15 wt % of a curing agent, 0.5-1.5 wt % of a corrosion inhibitor, 0.1-1.0 wt % of a molybdenum-based compound, 1.0-3.0 wt % of a silane coupling agent; 1.0-2.0 wt % of an organometallic complex, 1.0-2.0 wt % of an acid scavenger, 0.1-1.0 wt % of an aluminum-based compound, and 1.0-2.0 wt % of a lubricant. A ternary hot-dip galvannealed steel sheet treated with a chromium-free surface treatment coating agent, according to an exemplary embodiment in the present invention, has excellent resistance to blackening, alkali and corrosion, and provides excellent effects without concern for problems, in chromium treatment, of additional equipment installation, an increase in manufacturing costs and environmental pollution.

First claim

The invention claimed is:

1. A surface treatment composition, comprising:
based on 100 wt % of solid content of composition,
20 to 40 wt % of water-soluble polyurethane resin;
40 to 60 wt % of silane-based sol-gel resin in which three types of silane compounds are cross-linked;
5 to 15 wt % of curing agent;
0.5 to 1.5 wt % of an anti-rust corrosion resistance agent;
0.1 to 1.0 wt % of a molybdenum-based compound;
1.0 to 3.0 wt % of a silane coupling agent;
1.0 to 2.0 wt % of an organometallic complex;
1.0 to 2.0 wt % of an acid scavenger;
0.1 to 1.0 wt % of an aluminum-based compound; and
1.0 to 2.0 wt % of a lubricant.

2. The surface treatment composition of claim 1 , wherein the water-soluble polyurethane-based resin is a reaction product of polyester polyol or polycarbonate polyol and a polyisocyanate compound.

3. The surface treatment composition of claim 1 , wherein the silane-based sol-gel resin in which the three types of silane compounds are cross-linked is obtained from a polymer of
a first silane which is one type selected from the group consisting of tetraethylortho silicate, tetramethoxy silane, methyltrimethoxy silane, methyltriethoxy silane, dimethyldimethoxy silane, and dimethyldiethoxy silane;
a second silane which is one type selected from the group consisting of 3-glycyloxypropyl-trimethoxy silane, 2-(3,4 epoxycyclohexyl-ethyltrimethoxy silane, 3-glycyloxypropyltrimethoxy silane, 3-glycyloxypropylmethyldiethoxy silane; and
a third silane which is one type selected from the group consisting of 3-aminopropyl-triethoxysilane, N-(2-aminoethyl) 3-aminopropylmethyldimethoxy silane, N-(2-aminoethyl) 3-aminopropyl trimethoxy silane, and N-(2-aminoethyl) 3-aminopropyltriethoxy silane.

4. The surface treatment composition of claim 1 , wherein the curing agent is at least one selected from the group consisting of a melamine-based curing agent, a carbodiimide-based curing agent, a blockisocyanate-based curing agent, an aziridine-based curing agent, and an oxazoline-based curing agent.

5. The surface treatment composition of claim 1 , wherein the anti-rust corrosion resistance agent is at least one selected from the group consisting of a phosphoric acid-based compound, a fluorine-based compound, a vanadium-based compound, a cerium salt-based compound, and a selenium salt-based compound.

6. The surface treatment composition of claim 1 , wherein the molybdenum-based compound is at least one selected from the group consisting of molybdenum oxide, molybdenum sulfide, molybdenum acetate, molybdenum phosphate, molybdenum carbide, molybdenum chloride, and molybdenum nitride.

7. The surface treatment composition of claim 1 , wherein the silane coupling agent is at least one selected from the group consisting of vinyl triethoxy silane, 3-glycyloxyproc trimethoxysilane, 3-glycyloxypropyl triethoxysilane, 3-glycyloxypropylmethyl dimethoxy silane, N-2-(amino ethyl)-3-aminopropyl triethoxy silane, 3-aminopropyl trimethoxy silane, 3-aminopropyl triethoxy silane, and 2-perfluoro octyl ethyl trimethoxy silane.

8. The surface treatment composition of claim 1 , wherein the organometallic complex is at least one selected from the group consisting of a silane-based compound, a titanium- based compound, and a zirconium-based compound.

9. The surface treatment composition of claim 1 , wherein the acid scavenger is at least one selected from the group consisting of a carboimide-based compound and an oxazoline-based compound.

10. The surface treatment composition of claim 1 , wherein the aluminum-based compound is at least one selected from the group consisting of aluminum oxide, aluminum hydroxide, aluminum chloride, aluminum sulfate, aluminum nitrate, aluminum carbonate, aluminum acetate, aluminum silicate, aluminum phosphate, aluminum fluoride, and aluminum nitride.

11. The surface treatment composition of claim 1 , wherein the lubricant is at least one selected from the group consisting of paraffin-based wax, olefin-based wax, carnauba-based wax, polyester-based wax, polyethylene-based wax, and polypropylene-based wax.

12. A method of manufacturing a surface-treated ternary hot-dip galvannealed steel sheet, comprising:
coating the surface treatment composition of claim 1 on a ternary hot-dip galvannealed steel sheet on which a ternary hot-dip galvannealed layer is formed; and
drying the coated surface treatment composition to form a surface-treated film layer.

13. The method of claim 12 , wherein the surface treatment solution composition is coated to a thickness of 1.5 to 30 μm.

14. The method of claim 12 , wherein the coating is made by roll coating, spraying, immersion, spray squeezing, or immersion squeezing.

15. The method of claim 12 , wherein the drying is performed at a temperature of 70 to 150° C. based on a material steel sheet peak metal temperature (PMT).

16. The method of claim 12 , wherein the drying is performed in a hot air drying furnace or an induction heating furnace.

17. The method of claim 12 , wherein the method of manufacturing a ternary hot-dip galvannealed steel sheet is performed in a continuous process, and a speed of the continuous process is 80 to 120 mpm.

18. A surface-treated ternary hot-dip galvannealed steel sheet, comprising:
a steel sheet;
a ternary hot-dip galvannealed layer formed on at least one surface of the steel sheet; and
a surface-treated film layer formed on the ternary hot-dip galvannealed layer,
wherein the surface-treated film layer is formed of the surface treatment composition of claim 1 .

19. The surface-treated ternary hot-dip galvannealed steel sheet of claim 18 , wherein the ternary hot-dip galvannealed layer includes an Al-enriched layer formed at an interface, and an area ratio occupied by the Al-enriched layer is 70% or more (including 100%).

20. The surface-treated ternary hot-dip galvannealed steel sheet of claim 18 , wherein the ternary hot-dip galvannealed layer contains 0.2 to 15 wt % of Al, 0.5 to 3.5 wt % of Mg, the balance Zn, and unavoidable impurities.

Assignees

• Posco

Inventors

• Cho Soo-Hyoun
• Son Won-Ho

Classifications

• C23C2/26

  After-treatment (C23C2/14 takes precedence) · CPC title

• C09D183/04

  Polysiloxanes · CPC title

• C09D175/04 Primary

  Polyurethanes · CPC title

• C09D5/103

  containing Al · CPC title

• B05D2503/00

  Polyurethanes · CPC title