Apparatuses and methods for use with reverse circulation overshot systems

Patent metadata

Field	Value
Publication number	US-12188325-B2
Application number	US-202118033977-A
Country	US
Kind code	B2
Filing date	Oct 27, 2021
Priority date	Oct 28, 2020
Publication date	Jan 7, 2025
Grant date	Jan 7, 2025

Abstract

A system can comprise a drill string sub that is configured to couple to a drill rod of a drill string, wherein the drill string sub defines a shoulder and at least one through hole. A plug assembly can be receivable with a bore of the drill. The plug assembly can be releasably coupled to the drill string sub. When decoupled from the drill string, the plug assembly can be configured to be pumped into the drill string. The plug assembly can comprise a distal subassembly that defines a receiver that is configured engage a reverse circulation overshot. A proximal subassembly can be coupled to the distal subassembly. The proximal subassembly can comprise a brake apparatus that is configured to inhibit proximal movement of the plug assembly.

First claim

What is claimed is:

1. A system having a longitudinal axis, the system comprising:
a drill string sub that is configured to couple to a drill rod of a drill string having an inner surface, wherein the drill string sub comprises an outer surface and an inner surface defining an inner bore; and
a plug assembly that is received within the inner bore of the drill string sub and releasably coupled to the drill string sub, wherein, when decoupled from the drill string, the plug assembly is configured to be pumped into the drill string, wherein the plug assembly comprises:
a distal subassembly that defines a receiver that is configured to engage a reverse circulation overshot; and
a proximal subassembly that is coupled to the distal subassembly, wherein the proximal subassembly comprises a brake apparatus that is configured to inhibit proximal movement of the plug assembly.

2. The system of claim 1 , wherein the brake apparatus comprises:
a brake retainer that defines a central bore, wherein the brake retainer defines a plurality of radial openings positioned in communication with the central bore;
a driving member disposed within the central bore of the brake retainer, wherein the driving member has an outer surface defining at least one wedge surface;
a plurality of braking elements positioned in contact with at least a portion of the outer surface of the driving member, wherein the plurality of braking elements comprise balls or rollers; and
a biasing member that is operatively coupled to the driving member, wherein the biasing member is configured to bias the driving member in a proximal direction relative to the longitudinal axis,
wherein the at least one wedge surface of the driving member is configured to drive the plurality of braking elements radially outwardly into corresponding radial openings of the brake retainer to engage the inner surface of the drill string.

3. The system of claim 1 , wherein the drill string sub defines a first shoulder and a second shoulder that is proximal of the first shoulder, wherein the proximal subassembly of the plug assembly is configured to bias against the first shoulder of the drill sub to limit proximal movement of the proximal subassembly.

4. The system of claim 3 , wherein the system further comprises a retainer nut that is coupled to the proximal subassembly of the plug assembly, wherein the retainer nut is positioned proximally of the second shoulder and extends sufficiently radially outwardly to engage the second shoulder to inhibit distal movement of the plug assembly.

5. The system of claim 4 , wherein the plug assembly comprises at least one thread, wherein the retainer nut defines at least one thread that is configured to threadedly engage the at least one thread of the plug assembly.

6. The system of claim 1 , wherein the proximal subassembly comprises:
a valve ball; and
a valve seat that is configured to cooperate with the valve ball to produce a threshold pressure, wherein a fluid pressure in excess of the threshold pressure is configured to drive the valve ball through the valve seat.

7. The system of claim 6 , wherein the threshold pressure is indicative of the receptacle of the distal subassembly of the plug assembly engaging the reverse circulation overshot assembly.

8. The system of claim 1 , wherein the distal subassembly is slidably coupled to the proximal subassembly relative to the longitudinal axis, wherein the distal subassembly comprises a seal that is configured to bias against the inner surface of the drill string sub to inhibit fluid travel between the distal subassembly and the inner surface of the drill string sub.

9. The system of claim 8 , wherein the drill string sub defines at least one through-hole extending between the outer surface and the inner surface, wherein the plug assembly further comprises a biasing element that is configured to bias the distal subassembly distally to a first position, wherein, in the first position, the seal of the distal subassembly is distal of the at least one through-hole of the drill string sub by a first distance.

10. A method comprising:
using a system having:
a longitudinal axis;
a drill string sub that is configured to couple to a drill rod of a drill string having an inner surface, wherein the drill string sub comprises an outer surface and an inner surface defining an inner bore; and
a plug assembly that is received within the inner bore of the drill string sub and releasably coupled to the drill string sub, wherein, when decoupled from the drill string, the plug assembly is configured to be pumped into the drill string, wherein the plug assembly comprises:
a distal subassembly that defines a receiver that is configured to engage a reverse circulation overshot; and
a proximal subassembly that is coupled to the distal subassembly, wherein the proximal subassembly comprises a brake apparatus that is configured to inhibit proximal movement of the plug assembly,

wherein the drill string sub defines a first shoulder and a second shoulder that is proximal of the first shoulder, wherein the proximal subassembly of the plug assembly is configured to bias against the first shoulder of the drill sub to limit proximal movement of the proximal subassembly, wherein the system further comprises a retainer nut that is coupled to the proximal subassembly of the plug assembly, wherein the retainer nut is positioned proximally of the second shoulder and extends sufficiently radially outwardly to engage the second shoulder to inhibit distal movement of the plug assembly, the method further comprising:

coupling the drill string sub to a proximal end of the drill string with the plug assembly within the sub.

11. The method of claim 10 , wherein the distal subassembly is slidably coupled to the proximal subassembly relative to the longitudinal axis, wherein the distal subassembly comprises a seal that is configured to bias against the inner surface of the drill string sub to inhibit fluid travel between the distal subassembly and the inner surface of the drill string sub.

12. The method of claim 11 , wherein the drill string sub defines at least one through-hole extending between the outer surface and the inner surface, wherein the plug assembly further comprises a biasing element that is configured to bias the distal subassembly distally to a first position, wherein, in the first position, the seal of the distal subassembly is distal of the at least one through-hole of the drill string sub by a first distance.

13. The method of claim 12 , wherein in response to a distal force that surpasses a threshold proximal force provided by the biasing element, the distal subassembly is configured to travel proximally until the seal of the distal subassembly is proximal of the at least one through-hole of the drill string sub, the method further comprising:
causing a reverse circulation overshot to move proximally in the drill string until the distal subassembly moves the first distance from the first position; and
detecting a change in fluid pressure in the drill string corresponding to fluid exiting the at least one through-hole.

14. The method of claim 10 , further comprising:
pumping the plug assembly distally along the drill string until the plug assembly engages the reverse circulation overshot.

15. The method of claim 14 , further comprising:
decoupling the retainer nut from the proximal subassembly of the plug assembly prior to pumping the plug assembly distally along the drill string.

16. The method of claim 10 , further comprising:
detecting, based on a fluid pressure change, engage

Assignees

• Bly Ip Inc
• Boart Longyear Company

Inventors

• Lachance Anthony
• Macloughlin Andres

Classifications

• E21B31/18

  gripping externally, e.g. overshot · CPC title

• E21B25/02

  the core receiver being insertable into, or removable from, the borehole without withdrawing the drilling pipe · CPC title

• E21B47/06

  Measuring temperature or pressure · CPC title

• E21B34/10

  operated by control fluid supplied from outside the borehole · CPC title

• E21B2200/04

  Ball valves · CPC title