Supercalendered kraft paper comprising recycled fiber

Patent metadata

Field	Value
Publication number	US-12188183-B2
Application number	US-202218091505-A
Country	US
Kind code	B2
Filing date	Dec 30, 2022
Priority date	Dec 30, 2022
Publication date	Jan 7, 2025
Grant date	Jan 7, 2025

Abstract

The invention relates to a supercalendered Kraft paper production for a release liner, which contains both non-recycled bleached chemical pulps and recycled pulp produced from release liner supercalendered Kraft paper. When highly specific raw material is used for recycling, the characteristics of the recycled pulp may be adjusted already upon recycling. The recycled pulp obtained from supercalendered Kraft paper that has been used as a substrate of a release liner may be used without further refining for manufacturing supercalendered Kraft paper. Excessive refining can thus be avoided and the compatibility of the recycled pulp may be optimized for supercalendered Kraft paper production. The non-recycled pulps may be refined less, as well. This leads to positive effects in supercalendered Kraft paper manufacturing process, such as improved dewatering and energy efficient drying. The produced paper demonstrates reduced shrinkage and improved dimensional stability, while maintaining sufficient quality for use as a substrate for a release liner. A supercalendered Kraft paper with improved sustainability is produced.

First claim

The invention claimed is:

1. A supercalendered Kraft paper suitable for use as a substrate of a release liner, the supercalendered Kraft paper comprising fibers from
non-recycled bleached chemical pulp produced from hardwood,
non-recycled bleached chemical pulp produced from softwood, and
recycled pulp obtained from supercalendered Kraft paper that has been used as a substrate of a release liner,
the supercalendered Kraft paper having
a density equal to or higher than 1.030 g/cm 3 , when determined according to ISO 534,
a transparency equal to or higher than 36%, when determined according to ISO 2469,
a CIE whiteness, wherein
L* is in the range of 92 to 98,
a* is in the range of −4 to +2, and
b* is in the range of +5 to +11,

when determined according to ISO 11475:2017 (en), and
comprising the recycled pulp obtained from supercalendered Kraft paper that has been used as a substrate of a release liner in an amount equal to or higher than 5 wt. %, when determined as dry matter content according to SCAN-P 39:80.

2. The paper according to claim 1 , wherein the recycled pulp obtained from supercalendered Kraft paper that has been used as a substrate of a release liner has been prepared of supercalendered Kraft paper having a CIE whiteness, wherein
L* is in the range of 92 to 98,
a* is in the range of −4 to +2, and
b* is in the range of +5 to +11,
when determined according to ISO 11475:2017 (en).

3. The paper according to claim 1 , wherein the recycled pulp obtained from supercalendered Kraft paper that has been used as a substrate of a release liner has not been bleached.

4. The paper according to claim 1 , the supercalendered Kraft paper comprising the recycled pulp obtained from supercalendered Kraft paper that has been used as a substrate of a release liner in an amount equal to or higher than 10 wt. %, when determined as dry matter content according to SCAN-P 39:80.

5. The paper according to claim 1 , the supercalendered Kraft paper comprising the recycled pulp obtained from supercalendered Kraft paper that has been used as a substrate of a release liner in the range of 5 to 50 wt. %, when determined as dry matter content according to SCAN-P 39:80.

6. The paper according to claim 1 , the supercalendered Kraft paper comprising non-recycled bleached chemical pulp produced from softwood in an amount equal to or higher than 10 wt. %, when determined as dry matter content according to SCAN-P 39:80.

7. The paper according to claim 1 , the supercalendered Kraft paper having
a grammage in the range of 50 to 120 g/m 2 determinable by standard ISO 536,
a density in the range of 1.030 to 1.190 g/cm 3 , determinable by standard ISO 534, and/or
a transparency in the range of 36 to 56%, determinable by standard ISO 2469.

8. A release liner comprising a supercalendered Kraft paper according to claim 1 and a release coating.

Assignees

• Upm Kymmene Corp

Inventors

• Kotilainen Jukka
• Rissanen Mikko
• Lannes Petteri

Classifications

• D21H3/00

  Paper or cardboard prepared by adding substances to the pulp or to the formed web on the paper-making machine and by applying substances to finished paper or cardboard (on the paper-making machine), also when the intention is to impregnate at least a part of the paper body · CPC title

• D21H5/0077

  Transparent papers, e.g. paper treated with transparent-rendering compositions or glassine paper prepared from well-hydrated paper stock · CPC title

• D21H5/0075

  Anti-friction, anti-abrasive or release paper (processes for obtaining an anti-friction or anti-adhesive surface B05D5/08; adhesive materials on paper characterised by the release coating composition C09J7/21) · CPC title

• D21H27/06

  Vegetable or imitation parchment; Glassine paper · CPC title

• D21H27/001

  Release paper · CPC title