Drive system and method for controlling a drive system

Patent metadata

Field	Value
Publication number	US-12187576-B2
Application number	US-202217830564-A
Country	US
Kind code	B2
Filing date	Jun 2, 2022
Priority date	Dec 5, 2019
Publication date	Jan 7, 2025
Grant date	Jan 7, 2025

Abstract

A drive system for driving an electric motor includes a drive control unit and a frequency converter including a speed controller. The drive control unit is configured to: define a speed reference of the electric motor; preset operating parameters of the speed controller to provide a first response time of the speed controller, before a drive of the electric motor is initiated; adjust at least one operating parameter of the speed controller to provide a second response time of the speed controller, after the speed of the electric motor reaches a constant speed, wherein the second response time is slower than the first response time; and readjust the at least one operating parameter of the speed controller to provide the first response time, before a deceleration from the constant speed is initiated. A method is disclosed for controlling the drive system for driving the electric motor.

First claim

The invention claimed is:

1. A drive system for driving an electric motor, the drive system comprising a drive control unit and a frequency converter comprising a speed controller, wherein the drive control unit is configured to:
define a speed reference of the electric motor, wherein the speed reference represents the speed of the electric motor as a function of time;
preset operating parameters of the speed controller of the frequency converter to provide a first response time of the speed controller, before a drive of the electric motor is initiated according to the speed reference;
adjust at least one operating parameter of the speed controller of the frequency converter to provide a second response time of the speed controller, after the speed of the electric motor reaches a constant speed according to the speed reference, wherein the second response time of the speed controller is slower than the first response time of the speed controller; and
readjust the at least one operating parameter of the speed controller of the frequency converter to provide the first response time of the speed controller, before a deceleration from the constant speed is initiated according to the speed reference,
wherein the drive control unit is configured to apply a time delay after the constant speed is achieved and before adjusting the at least one operating parameter of the speed controller of the frequency converter to provide the second response time of the speed controller, and to readjust the at least one operating parameter of the speed controller of the frequency converter to provide the first response time of the speed controller with a time advance applied before the deceleration from the constant speed is initiated, such that during a period where the speed of the electric motor maintains the constant speed according to the speed reference, the speed controller of the frequency converter sequentially achieves the first response time, then the second response time and then the first response time.

2. The drive system according to claim 1 , wherein the speed controller is a proportional-integral-derivate controller, PID controller, comprising at least the following operating parameters: proportional gain, integral time, derivative time.

3. The drive system according to claim 1 , wherein the speed controller is a proportional-integral controller, PI controller, comprising at least the following operating parameters: proportional gain, integral time.

4. The drive system according to claim 2 , wherein the at least one operating parameter of the speed controller further comprises: filter time of the speed of the electric motor and/or filter time of an error value of the speed controller.

5. The drive system according to claim 1 , wherein the adjusting and/or readjusting of the at least one operating parameter of the speed controller causes adapting of one or more of the following behavior characteristics of the speed controller: a noise immunity, an overshoot, a settling time.

6. The drive system according to claim 1 , wherein the drive system-is used for driving the electric motor of a conveyor, wherein the conveyor is an elevator, an escalator, or a moving walkway.

7. A method for controlling a drive system for driving an electric motor, the drive system comprising a drive control unit and a frequency converter comprising a speed controller, wherein the method comprises:
defining a speed reference of the electric motor, wherein the speed reference represents the speed of the electric motor as a function of time;
presetting operating parameters of the speed controller of the frequency converter to provide a first response time of the speed controller, before a drive of the electric motor is initiated according to the speed reference;
adjusting at least one operating parameter of the speed controller of the frequency converter to provide a second response time of the speed controller, when the speed of the electric motor reaches a constant speed according to the speed reference, wherein the second response time of the speed controller is slower than the first response time of the speed controller;
applying a time delay after the constant speed is achieved and before adjusting the at least one operating parameter of the speed controller of the frequency converter to provide the second response time of the speed controller; and
readjusting the at least one operating parameter of the speed controller of the frequency converter to provide the first response time of the speed controller with a time advance applied before a deceleration from the constant speed of the electric motor is initiated according to the speed reference,
wherein during a period where the speed of the electric motor maintains the constant speed according to the speed reference, the speed controller of the frequency converter sequentially achieves the first response time, then the second response time and then the first response time.

8. The method according to claim 7 , wherein the speed controller is a proportional-integral-derivate controller, PID controller, comprising at least the following operating parameters: proportional gain, integral time, derivative time.

9. The method according to claim 7 , wherein the speed controller is a proportional-integral controller, PI controller, comprising at least the following operating parameters: proportional gain, integral time.

10. The method according to claim 8 , wherein the at least one operating parameter of the speed controller further comprises: filter time of the speed of the electric motor and/or filter time of an error value of the speed controller.

11. The method according to claim 7 , wherein the adjusting and/or readjusting of the at least one operating parameter of the speed controller causes adapting of one or more of the following behavior characteristics of the speed controller: a noise immunity, an overshoot, a settling time.

12. The method according to claim 7 , wherein the method is implemented for driving the electric motor of a conveyor, wherein the conveyor is an elevator, an escalator, or a moving walkway.

13. The drive system according to claim 3 , wherein the at least one operating parameter of the speed controller further comprises: filter time of the speed of the electric motor and/or filter time of an error value of the speed controller.

Assignees

• Kone Corp

Inventors

• Paakkinen Mikko
• Kauppinen Tuukka
• Stolt Lauri

Classifications

• B66B2201/212

  Travel time · CPC title

• B66B25/003

  Methods or algorithms therefor · CPC title

• Y02B50/00

  Energy efficient technologies in elevators, escalators and moving walkways, e.g. energy saving or recuperation technologies · CPC title

• B66B1/30 Primary

  effective on driving gear {, e.g. acting on power electronics, on inverter or rectifier controlled motor} · CPC title