Systems and methods for manufacturing large contoured parts from thermoplastic laminate sheets
US-12172396-B2 · Dec 24, 2024 · US
US12186972B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-12186972-B2 |
| Application number | US-202117907671-A |
| Country | US |
| Kind code | B2 |
| Filing date | Apr 5, 2021 |
| Priority date | Apr 8, 2020 |
| Publication date | Jan 7, 2025 |
| Grant date | Jan 7, 2025 |
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Official abstract text for this publication.
Provided is a roll mold that has a plurality of linear grooves arranged side by side on its outer peripheral surface and in which an optical step between adjacent linear grooves is sufficiently small. A roll mold comprising, on an outer peripheral surface thereof, n linear grooves extending in a roll axial direction or a direction inclined with respect to the roll axial direction and arranged side by side, where n is 800 or more, wherein the n linear grooves are arranged in a manner that a gradual decrease and a gradual increase in groove depth are repeated, and the number of points at which a transition from the decrease to the increase in groove depth occurs is m or less, where m is selected from 2 to 8.
Opening claim text (preview).
The invention claimed is: 1. A roll mold comprising, on an outer peripheral surface thereof, n linear grooves extending in a roll axial direction or a direction inclined with respect to the roll axial direction and arranged side by side, where n is 800 or more, wherein the n linear grooves are arranged in a manner that a gradual decrease and a gradual increase in groove depth are repeated, and the number of points at which a transition from the decrease to the increase in groove depth occurs is m or less, where m is selected from 2 to 8. 2. The roll mold according to claim 1 , wherein a difference in groove depth between at least one pair of adjacent linear grooves is less than or equal to (D max −D min )/n×2m, where D max is a groove depth of a deepest linear groove and D min is a groove depth of a shallowest linear groove of the n linear grooves. 3. The roll mold according to claim 2 , wherein a difference in groove depth between every pair of adjacent linear grooves is less than or equal to (D max −D min )/n×2m. 4. The roll mold according to claim 1 , wherein n is 800 or more and 100000 or less.
characterised by the shape of the moulding surface, e.g. ribs or grooves · CPC title
Films or sheets · CPC title
using rollers or endless belts · CPC title
involving rotary and straight-line movements only, e.g. for cutting helical grooves · CPC title
with the tool supported only on one side of the bed · CPC title
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