Image forming apparatus

Patent metadata

Field	Value
Publication number	US-12181818-B2
Application number	US-202217932022-A
Country	US
Kind code	B2
Filing date	Sep 14, 2022
Priority date	Sep 24, 2021
Publication date	Dec 31, 2024
Grant date	Dec 31, 2024

Abstract

Selecting one conveyance mode from a plurality of conveyance modes includes a first selection process of selecting the one conveyance mode based on a detection temperature of a temperature sensor from a first time point at which rotation of a fixing rotator is started to a second time point at which a particular period elapses from the first time point. The first selection process includes: determining whether an initial temperature is higher than or equal to a first temperature, the initial temperature being a detection temperature of the temperature sensor when a print instruction is received; in response to determining that the initial temperature is lower than the first temperature, setting the particular period to a first period; and in response to determining that the initial temperature is higher than or equal to the first temperature, setting the particular period to a second period longer than the first period.

First claim

What is claimed is:

1. An image forming apparatus comprising:
a sheet tray configured to accommodate a sheet;
a print engine configured to form a toner image on the sheet;
a conveyor configured to convey the sheet from the sheet tray toward the print engine;
a fuser configured to fix the toner image on the sheet, the fuser including a fixing rotator and a heater configured to heat the fixing rotator;
a temperature sensor configured to detect a temperature of the fuser; and
a controller configured to perform:
starting heating of the fixing rotator by the heater;
starting rotation of the fixing rotator;
determining whether an initial temperature is higher than or equal to a first temperature, the initial temperature being a detection temperature of the temperature sensor when a print instruction is received;
in response to determining that the initial temperature is lower than the first temperature, setting a particular period to a first period;
in response to determining that the initial temperature is higher than or equal to the first temperature, setting the particular period to a second period longer than the first period; and
selecting one conveyance mode from a plurality of conveyance modes, the plurality of conveyance modes having different timings to start conveyance of the sheet by the conveyor, the selecting one conveyance mode including a first selection process of selecting the one conveyance mode based on a detection temperature of the temperature sensor from a first time point at which the rotation of the fixing rotator is started to a second time point at which the particular period elapses from the first time point,

wherein the controller is configured to execute the first selection process based on a temperature difference between the detection temperature at the first time point and a highest temperature of the detection temperature during the particular period.

2. The image forming apparatus according to claim 1 , wherein the controller is configured to:
in response to determining that the initial temperature is lower than a rotation start temperature, perform the heating by the heater in a state where the fixing rotator is stopped until the detection temperature becomes higher than or equal to the rotation start temperature; and
in response to determining that the detection temperature is higher than or equal to the rotation start temperature, start the rotation of the fixing rotator.

3. The image forming apparatus according to claim 1 , wherein the selecting one conveyance mode further includes a second selection process of selecting the one conveyance mode without using the detection temperature during the particular period;
wherein the plurality of conveyance modes includes a first conveyance mode, the first conveyance mode being a mode of, after starting the rotation of the fixing rotator in response to the print instruction, starting conveyance of the sheet by the conveyor without waiting for an elapse of the particular period; and
wherein the controller is configured to:
in response to determining that the initial temperature is higher than or equal to a second temperature higher than the first temperature, select the first conveyance mode by executing the second selection process; and
in response to determining that the initial temperature is lower than the second temperature, select the one conveyance mode by executing the first selection process.

4. The image forming apparatus according to claim 1 , wherein the controller is configured to:
control energization to the heater based on a manipulated variable including a sum of a proportional term and a derivative term, the proportional term being proportional to a deviation between a target temperature and the detection temperature, the derivative term being proportional to a derivative of the deviation; and
during the particular period, calculate the manipulated variable in a state where the derivative term is set to zero.

5. The image forming apparatus according to claim 1 , wherein the controller is configured to:
control energization to the heater based on a duty ratio, the duty ratio indicating an amount of energization per unit time; and
set the duty ratio to 100 percent during the particular period.

6. The image forming apparatus according to claim 1 , wherein the controller is configured to:
in response to determining that the initial temperature is higher than or equal to a threshold temperature, set a target temperature of heating by the heater to a higher temperature than the target temperature in a case where the initial temperature is lower than the threshold temperature, the threshold temperature being higher than the first temperature.

7. The image forming apparatus according to claim 1 , further comprising:
a main housing; and
an outside air temperature sensor configured to detect an outside air temperature that is a temperature outside the main housing,
wherein the plurality of conveyance modes includes:
a first conveyance mode of, after starting the rotation of the fixing rotator in response to the print instruction, starting conveyance of the sheet by the conveyor at a first timing without waiting for an elapse of the particular period;
a second conveyance mode of starting conveyance of the sheet at a second timing before the detection temperature reaches a fixing target temperature suitable for fixing, the second timing being later than the first timing;
a third conveyance mode of starting conveyance of the sheet at a third timing when the detection temperature reaches the fixing target temperature, the third timing being later than the second timing; and
a fourth conveyance mode in which a conveyance speed of the sheet is slower than the conveyance speed in the first conveyance mode, the second conveyance mode, and the third conveyance mode and in which timing of starting the conveyance of the sheet is same as the third timing; and

wherein the controller is configured to select the one conveyance mode from the plurality of conveyance modes based on the outside air temperature, the initial temperature, and the detection temperature during the particular period.

8. The image forming apparatus according to claim 7 , wherein the selecting one conveyance mode further includes a second selection process of selecting the one conveyance mode without using the detection temperature during the particular period; and
wherein the controller is configured to:
in response to determining that the outside air temperature is lower than a first threshold value, execute the second selection process and select the fourth conveyance mode.

9. The image forming apparatus according to claim 7 , wherein the selecting one conveyance mode further includes a second selection process of selecting the one conveyance mode without using the detection temperature during the particular period; and
wherein the controller is configured to:
in response to determining that the outside air temperature is higher than or equal to a first threshold value and lower than a second threshold value and that the initial temperature is lower than a second temperature higher than the first temperature, execute the first selection process and select the one conveyance mode from the third conveyance mode and the fourth conveyance mode; and
in response to determining that the outside air temperature is higher than or equal to the first threshold value and lower than the second threshold value and that the initial temperature is higher than or equal to the second temperature, execute the second selection process and select the third conveyance mode.

10. The image forming apparatus according to claim 7 , wherein the select

Assignees

• Brother Ind Ltd

Inventors

• Maruyama Yasuhiro
• Uchiyama Yuta

Classifications

• G03G2215/2045

  Variable fixing speed · CPC title

• G03G2215/2035

  the fixing nip having a stationary belt support member opposing a pressure member · CPC title

• G03G15/2039 Primary

  with means for controlling the fixing temperature · CPC title